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Final Camera Mechanics Design Review Overview

This document provides a comprehensive overview of the final camera mechanics design review conducted on May 9, 2014, by Rich Northrop from the University of Chicago. It details the specifications, weights, and structural components of the camera's assembly, including the crate's design with carbon fiber posts and bulkhead. The report outlines key aspects like the sensor design, thermal management solutions, and mounting configurations, as well as ongoing revisions. The significance of testing modules for thermal cycling and vibration is highlighted to ensure operational integrity.

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Final Camera Mechanics Design Review Overview

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  1. C T A Camera Mechanics Design Review Argonne May 9, 2014 Rich Northrop University of Chicago Final

  2. Camera Mechanics Crate / Camera Assembly ( OSS Mount Ring Not Shown ) Crate – Top Lattice, Carbon Fiber Posts, & Bulkhead Weight of empty Crate (as shown) - 118.8 kg (262 lbs.) Weight of Crate with 177 Modules - 264.0 kg (582 lbs.) Crate with Focal Plane Box being installed into Inner Frame

  3. Camera Mechanics - Sensor/Cage/FEE/Base Block Design Sensor / Foam/Heat Sink Bottom Cage Section Top Cage Section Thermal Slip Joint FEE Boards Base Mount Bracket Sensor FiducialSurface Module Prior to Insertion

  4. Camera Mechanics Cage / FEE / Sensor Major Revision Pending FEE Final Design

  5. Camera Mechanics Mount Bracket / Injector-Ejector tool Sliding Weight

  6. Camera Mechanics 5 x 5 Test Crate / Sensor

  7. Test Module thermal cycling tests Test Module Vibration tests Flatness Hardware Show and Tell Post ends - inserts - Locktite

  8. Camera Mechanics 5 x 5 Bulkhead – Motherboard Latest MB Design ?

  9. Camera Mechanics 5 x 5 Bulkhead Detail

  10. Camera Mechanics Lattice

  11. Camera Mechanics Selected Design Issues Final FEE configuration , Mounting , & Rear Connector mate Surface treatment for Lattice or Cage Lattice Flatness (.004” TIR ) vs. costs ($23,285) Crate Mounting to Inner Frame details (hard mount to top - float/pin (Z) Final Cooling Design & Testing Inner & Outer covers - Access - component mounting CMM ?

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