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An Introduction to On-line Partial Discharge Surveys

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An Introduction to On-line Partial Discharge Surveys

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  1. An Introduction to On-line Partial Discharge Surveys

  2. PARTIAL DISCHARGE When high voltage insulating material breaks down Partial Discharges are created, measured in units of charge known as pico-Coulombs or millivolts.

  3. WHAT IS PARTIAL DISCHARGE? • Electrical discharges occurring inside medium and high voltage insulation (flaws, cracks, voids, irregularities). • These imperfections create voltage stresses and cause eventual failure of the insulation. • Insulation failures begin with and are characterized by small but detectable releases of energy or Partial Discharge.

  4. PARTIAL DISCHARGE TESTING USED FOR QUALITY ASSURANCE • For many years partial discharge testing has been an IEEE/ANSI standard to identify insulation problems in electrical apparatus before it leaves the factory floor. • Many U.S. and International standards have been developed for partial discharge testing. • Until recently Partial Discharge testing was limited to testing at manufacturer’s laboratories. • Now computers and sophisticated equipment can isolate and detect Partial Discharge occurrences in the field.

  5. NO OUTAGE EVALUATION These proven technologies exist today to evaluate medium or high voltage systems while the system is energized. • Oil testing/DGA – limited to oil transformers • Infrared testing – visible loose connections only • Visual inspections – problems may not be visible • Power Quality – cannot detect insulation failures • Vibration – limited to motors and transformers • Partial Discharge Testing – single best all-around test

  6. PARTIAL DISCHARGE VS. INFRARED How are Partial Discharge Inspections different from Infrared Inspections? • Infrared identifies electrical current problems (loose • connections) that result in heat. The specimen must be • visible to the naked eye for the infrared camera to detect a • problem. • Partial Discharge identifies voltage problems that result in • insulation breakdown and generation of Partial Discharges. • The specimen does not need to be visible for Partial • Discharges to be detected.

  7. INSULATION BREAKDOWN Why should we be concerned with insulation breakdown and Partial Discharges?

  8. INSULATION BREAKDOWN • NFPA 70B states that insulation breakdown is the number one cause of electrical failures. • In medium and high voltage equipment, partial discharges are the first indication of insulation breakdown.

  9. Total Failures due to Insulation Breakdown

  10. WHAT TYPE OF FACILITES ARE AFFECTED? • INDUSTRIAL- Large Manufacturing, Cogeneration • COMMERCIAL - Research Parks, High Rises • INSTITUTIONAL - Campuses, Hospitals • GOVERNMENTAL - Military Bases, Large Office Complexes • UTILITY - Investor Owned, Municipalities

  11. WHERE DO PARTIAL DISCHARGES OCCUR? • Electrical Systems > 600V (2.4KV, 4.16 KV, 12KV, etc.) • Types of Equipment Subject to Partial Discharge -Cables -Transformers -Circuit Breakers - Instrument Transformers -Switchgear (CT’s, PT’s) -Insulators - Bushings -Generators - Motors -Surge Arrestors - Capacitors

  12. ADVANTAGES OF PARTIAL DISCHARGE SURVEYS • PREDICTIVE - failures can be prevented. • NO OUTAGE NECESSARY - does not interrupt operations. • NON-DESTRUCTIVE - no damage to electrical system. • TRENDING - comparison to previous tests possible • PRIORITIZE MAINTENANCE ACTIVITIES - determine which equipment to service first. • PLANNING - allows time to schedule repairs. • FINANCIAL CONTROL – repairs can be budgeted.

  13. TYPICAL MEDIUM VOLTAGE POWER CABLE CONSTRUCTION

  14. TYPICAL HIGH VOLTAGE UNDERGROUND CABLE SYSTEM Load Unit Substation Source Switchgear Visible Cable Terminations Visible Cable Terminations Ground Level Underground Cable in Conduit (not visible)

  15. 3 STAGES OF CABLE INSULATION FAILURE

  16. STAGE 1 No problems, minor voids therefore minor partial discharges Jacket, Shield, Semi-conducting shield INSULATION Imperfections and voids / / / /CONDUCTOR / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / voids INSULATION Jacket, Shield, Semi-conducting shield

  17. STAGE 2 Tracking begins Jacket, Shield, Semi-conducting shield INSULATION / / / /CONDUCTOR / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / INSULATION Jacket, Shield, Semi-conducting shield

  18. STAGE 3 CABLE FAILURE! Jacket, Shield, Semi-conducting shield INSULATION Blow-up Phase-to-ground / / / /CONDUCTOR / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / INSULATION Jacket, Shield, Semi-conducting shield

  19. HOW CAN PARTIAL DISCHARGES BE DETECTED? Discharges are detected by special signal processing equipment designed to eliminate outside interference. Capacitive Methods - For Unshielded Components - Dry Type Transformers - Instrument Transformers - Switchgear Inductive Methods - metal enclosed components - Shielded Cables and Components • Oil Filled Transformers • Rotating Apparatus Acoustic Emission Methods • Dry & Oil Transformers • Switchgear - Unshielded Cables

  20. Test Equipment & Sensors

  21. Partial Discharge detection of a flaw in a dry type transformer using capacitive coupling Transformer Coil flaw Detector Capacitive sensor

  22. Propagation of Transient Earth Voltages (TEV) in Switchgear High Voltage Bus Metallic Switchgear cover (signal detected outside) Partial discharge site (inside)

  23. Measurements using Capacitive PD sensors

  24. Switchgear failure due to internal tracking

  25. Tracking on epoxy resin busbar

  26. Start of tracking on insulation

  27. Failed Switchgear Insulation

  28. Detecting PD Using Airborne Acoustic (Ultrasonic) Sensors Busbar Sensor Insulator

  29. Airborne Acoustic Sensor

  30. Insulator Failure Prevented

  31. Partial Discharge detection of a void in a shielded cable using inductive coupling. Insulation Conductor Shield (grounded) Void + Detector Inductive Sensor

  32. High Frequency Current Transformer Used to Test Cable in High Voltage Substation

  33. Failing Terminations

  34. Molded Cable Accessory Failure

  35. Splice Void

  36. Shield Delamination Causing Partial Discharge

  37. Poor Workmanship Causing Partial Discharge

  38. Case Study Testing 15kV cables On-line testing of cables PD damage to termination

  39. Identifying & Prioritising Circuits Most at RiskUsing On-Line PD Survey

  40. PD Survey - Worst 30 Results

  41. PERFORMING A PARTIAL DISCHARGE SURVEY • Analyze the single line drawing to develop plan • Onsite Measurement • Removal of equipment covers. • Record field data. • Obtain signatures of atypical components. • Offsite Data Analysis • Correlate measurements to single line drawing. • Compare atypical results to like insulation from database. • Analyze signatures. • Trend Results. • Report Generation • Recognize immediate failure possibilities. • Recommend possible repairs. • Recommend possible resurvey frequency.

  42. SUMMARY • Electric Insulation will fail. • Predicting failures is now possible through Partial Discharge Analysis. • No outage is required to survey the equipment. • Results can be prioritized and trended. • Partial Discharge Surveys should be performed annually.

  43. We apologize to every electrical professional for taking 252 years to prevent your failures. Benjamin Franklin discovered electricity in 1752. This year we launched an easy to use, cost effective “no-outage” electrical inspection technology that detects medium and high voltage equipment problems before they fail!