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The Initiatives of the International Aerospace Quality Group (IAQG) Steve Shepherd ~ European Sector Leader

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The Initiatives of the International Aerospace Quality Group (IAQG) Steve Shepherd ~ European Sector Leader. Initiatives aimed at meeting our initial focus and objectives: “...continuously improve the processes used by the supply chain to deliver consistently high quality products...”

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Presentation Transcript
slide1
The Initiatives of the

International Aerospace Quality Group

(IAQG)

Steve Shepherd ~ European Sector Leader

slide2
Initiatives aimed at meeting our initial focus and

objectives:

  • “...continuously improve the processes used by the supply chain to deliver consistently high quality products...”
  • “… common aerospace quality standards and requirements…”
  • “… process of continuous improvement at suppliers…”
slide3
Initiatives take note of known problem areas from

audits and quality escapes and the need for global

safety level improvements:

  • “Supplier Control” is a significant issue
  • Variability in the process often lies with the primes
  • Need a step change in performance
slide4
Evaluation Criteria for initiatives
  • See the aerospace industry as a global one
  • Use common quality standards world-wide
  • Extend and share best practices usage
  • Push for standardisation of documents, materials, processes, products …
  • Push for common implementation methodologies, ie recognised evaluation, qualification schemes/organisations
  • Ensure Authorities ‘recognition’ of IAQG initiatives
  • Obtain harmonised positions between Authorities
  • Evaluation of impact & value - prioritisation
slide5
Chartered Initiatives
  • International Quality System Standards
  • Quality Standard Implementation
  • Variation Management of Key Characteristics
  • First Article Inspection Document
  • Non-conformance documentation
  • Qualification of standard parts
  • Internal Audit
  • Software Quality Standard
  • 2D permanent part marking standard
  • Harmonisation of NDT training standards
  • International Approval of Special Processes
slide6
Study Items
  • Risk and Safety Management
  • Harmonisation of process specifications and material standards
  • Direct shipment to end customers
  • Sampling plans
  • Electronic signature
  • Supplier Control in a Global Environment
    • Risk Management - through EAQG
    • In-process Metrics - through AAQG

+ other study items being pursued by each Sector

slide7
Quality System Development
  • 9100 developed as an international aerospace Quality Standard working with ISO TC20/WG11 to incorporate airworthiness and special industrial requirements.
  • International implementation process developed based heavily on the AECMA-EASE model using a common questionnaire
  • 9100 alignment with ISO9001-2000. NB: Aerospace special requirements remain as 9100 until Nov 2003 minimum.
  • Similar Aerospace Quality System Standards developed and published for repair stations (9110) and stockist/distributors (9120) with associated questionnaires (9111/9121) - close to publication
slide8
Quality Improvement Initiatives
  • First Article Inspection (FAI); 9102 ~ an international standard that improves on current individual company requirements and uses common documentation.
  • Variation Management of Key Characteristics; 9103 ~ a more rigorous approach than FAI to ensure repeatable, capable manufacturing processes.
  • Non-conformance documentation; 9131 ~ development of common non-conformance documentation for concessions/ waivers and escapes/disclosures.
  • Product Qualification; 9133 ~ development of an international methodology to document the results of Qualification of standard products (cf AECMA-CERT, NADCAP).
slide9
2001/2002 Initiatives
  • Internal Audit - Use new ISO19011?
  • Software Quality Standards - European guideline document to be published. New standards drafted by AAQG
  • 2D permanent part making standard - marking, reading & validation; (9132 published)
  • Harmonisation of Global NDT requirements for Personnel

training; EN4179/NAS410 - publication October

  • International Approval of Special Processes; industry controlled process to assess suppliers’ special process capability
global manufacturing risk management and metrics
‘Global Manufacturing’ - Risk Management and Metrics
  • Standardize quality systems and procedures
  • Standardize how suppliers are approved and controlled
    • - Risk-based process; supplier risk & product risk
  • Continuously improve the levels of OEM and supplier performance
    • - Effectiveness metrics
  • Develop and maintain integrated e-commerce documentation system
    • - Electronic 8130-3, JAR form-1
slide11
Initiatives Publication status
  • 9100 - Quality Standard - available
  • 9101 - 9100 checklist - available
  • 9102 - First Article Inspection - available
  • 9103 - ‘Component Proving’ - available
  • 9110 - Maintenance Standard - available as EN - rev to ISO2000
  • 9111 - 9110 checklist - available as EN - rev to ISO2000
  • 9120 - Stockist std - available as EN - rev to ISO 2000
  • 9121 - 9120 checklist - available as EN - rev to ISO 2000
  • 9130 - Record Retention - available as EN
  • 9131 - Non Conformance Documentation - available
  • 9132 - 2D Part Marking - available
  • 9133 - Product Qualification - available
  • ISO 19011 - Internal Audit - in ISO ballot
slide12
Internal initiatives
  • IAQG Strategy Development
  • Effective communication and documentation
  • Metrics
  • Member/Author User Guide
  • Organisation/Governance
slide13
Initiatives metrics (update):
  • Summary of initiative implementation;
    • 9100 Quality System:
      • current deployment to suppliers - 60%
      • current deployment internally - 50%
    • 9102 First Article:
      • current deployment to suppliers - 25%
      • current deployment internally - 27%
    • 9103 Key Characteristics:
      • current deployment to suppliers - 10%
      • current deployment internally - 12%
slide14
Progress Being Made

Implemented

IAQG ACTIVITIES REVIEW

Published Standards & Guides

7

Sector Standards & guides –

Harmonisation in progress

5

3

Drafts in Ballot

7

Studies

Outstanding items from members general assemblies and other “bright ideas”

A Lot!

slide15
Good Progress….
  • A tremendous opportunity for us all:
    • Operators/Airframers …. and the whole supply chain ….benefit from ….
      • Safety and quality improvements
      • waste and cost reductions
      • consistency and clarity of approach, requirements and documentation
      • multiple oversight reduction
  • Very strong international co-operation with determination to drive forward at speed with ‘meaty’ deliverables

….but we have a lot more to do!

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