Visual work instruction software for PCB manufacturing factory

1. Visual Work Instruction Software Accelerating work instruction (SOP/SIP) document preparation for SMT factory www.vayoinfo.com

2. Document Expert: automate work instruction document preparation Are you still preparing work instruction document manually? Do you have to spend lots of time preparing work instruction document every time when this is a new production project? If yes, you are in the right place for a new approach to work instruction preparation. intelligent document generation

3. Engineers can sort customized template of documentation pages into different document sets (by process/product/customer, etc.), to keep standardized format and reduce repeated work. When a new job arrives, engineer can load PCB CAD for a pre-view, decide a document set, and generate pages after some simple modifications. Don’t have to start from scratch in future! Customize document sets & templates for NPI changes

4. Once load PCB CAD, engineers can easily merge the PCB CAD file with BOM, and software would automatically identify SMD parts & THT parts, assign different colors by PN, and sort them automatically into material list. Quite easy for SMD process review! Highlight parts for visual instructions

5. Besides document generation and drawings, this powerful tool can also intelligently optimize MI (manual insertion) workload balancing, cut down time cycle of entire MI preparation step. By parameterizing your THT parts, setting work station number & work time, this software can automatically assign THT parts to each station while intelligently balancing the workload by total time cost of each station. You can easily fine tune the arrangements, or assign extra time to some station (load/unload fixture, etc.). Assembly line (Manual Insertion Workstations) balancing

6. Last but not least, this software allows to highlight parts of each stations’ assignments, so that technicians can easily find their part location for insertion without an actual PCB instance, ensuring success of first article run or small patch production. This part-pick & generation is also “vice versa” for highlighting other parts for different purposes/process documentations. Intuitive work instructions with visual aids for MI (manual insertion) station operators

7. 17 years dedication: intelligent NPI software intelligent software, pleasant work 2005 2022 >20 Years experience >500 Clients >40 Copyrights & products >20 Countries installations >26 Patents >9 Strategy partners • Product was installed in >20 countries worldwide • Covers America, Europe & Asia • Products selected by >500 clients worldwide • Products installed on >2500 computers • Partnership with >9 leading equipment provider (Keysight/ViTrox/ Fuji/…) • Fully in-house development • Owns >40 copyrights & products solely • Continuous innovation • Owns >26 certified patents (US, Japan, China,…) • Core members with >20 years industry experience

8. Intellectual property F Fully in-house development 45 Owns 45 product copyrights 26 26 patents certification received (US, Japan, Europe, China, …) 40+ 40+ patents in application process

9. Customer reference (partial) • Vayo software products have been installed in >20 countries and regions world wide. (USA/Mexico/Brazil/Germany/France/UK/Russia/Romania/Spain/China/Japan/Singapore/Malaysia/Thailand/Vietnam/Philippine/India/Taiwan/…)

10. Customer Testimonials “We have been impressed with the product capabilities, their communication and commitment to supporting their products is truly world class.” “Vayo tool isvery intuitive and user-friendly. You can match parts and pds visually and new pds can be created easily. Part Data Editor and Parts Verification ensures every location has correct part, size and orientation.” “Vayo tool has been extremely useful for us in identifying assembly issues much ahead of the actual assembly process. This has drastically reduced holdups in the production line, increasing our productivity.” “From years of experience with DFT and CAD SW's, VayoPro-Test Expert is the best. It is fast, accurate and easy to use. Its DFT report is very comprehensible for our customers.” “We started (cooperating) with Vayo at year 2009 and has not been turning back since then. What differentiate Vayo from the rest is their willingness to listen to their customer’s needs with fast respond.” “I was impressed by Vayo NPI tools, it is really world class solutions in the industry!“ Kent Kim Vice President Murad Kurwa Senior Vice President Eddie Chang SMT engineer David Kim Test Development Manager Atar Mittal General manager CHIA Kar Lin Head of Innovation Centre “Accelerator allowed us to reduce a lot the quantity of mistakes in the projects and the time required for their preparation.” “By introducing Vayo‘s intelligent software tool it is now possible for operators to perform data conversion requiring little skill, while reducing the work time required to one fifth of what it was.” “From the selection of Vayo solution on the year of 2007, we are able to support these data source whatever we receives what kind of data from new customer, and then quickly completes placement programming.” “With VayoPro-TestExpert solution and great support of Vayo team, we could accelerate our product review for DFT (ICT/Boundary).” “Communication is important for every filed, good conversation shall bring joyful experience, Vayo is such company we worked with!” “The accelerator function helps us a lot on component placement orientation, we don't need to do mapping Gerber file and checking placement orientation one by one any more.” Mohamad Azlan Ahmad, GPEO-M PE, Tong Chang Production Associate Manager Tony Zhou CEO, IPC board director Sergei Fedorov Product Director CC Cho Sr. Manufacturing Engineer Mitsuo Imai General manager

11. PCB/PCBA Model ECAD design (2D) MCAD design (3D) IDF IDX 3D board data (for ProE, UG, …) Unable to transfer PCB inner layer graphics Unable to transfer 3D features ODB++/Gerber/IPC2581… Unable to transfer 3D features STEP/IGS… Unable to transfer 3D features CAM/CAE/CAX intelligent NPI software, accelerating design to manufacturing Customer or R&D dept. Smart pick&place programming DFA/DFM analysis >70% cycle time reduction >95% business risk reduction Recipe, Feeder list, Assembly, drawing PCB & BOM data DFM Exper: 3D DFM/DFA solution Altium (*.pcbdoc) Cadence (*.val) Mentor (Neutral) Zuken (*.ftf, *.pcf) IPC-2581 (*.xml) ODB++ (*.tgz) Gerber … SMT Expert DFT, ICT/FP/AXI/AOI programming level 2 testability reports output for ICT/FP/AXI/AOI level 1 testability reports Test Expert nail access test strategy Feedback problems • b. mass production issues a. design omissions/mistakes (prototyping blocks) c. product reliability risks Stencil design automation machine learning stencil Gerber output intelligent assignment (package mismatch, assembly conflict, silkscreen overlap…) Stencil Designer (lower 1st pass yield, high scrap rate, difficult for rework…) (solder joint break, stress risk, thermal issue…) powerful design stencil aperture library Work instruction Board view & fast query Gerber view & conversion locate parts/nets/nodes within seconds complete document within 1~2 hours support RS-274-X, RS-274-D Process challenge alert Allow engineers to react on process difficulties, defect risks … Document Expert View Expert Gerber Expert