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Lockout/ Tagout. Refresher Training. Hazardous energy sources. Evaluate machines, equipment, and processes Develop energy control plan. 1a. Hazardous energy sources. Look for all sources of energy Identify secondary and stored energy sources. 1b. Why lockout/tagout is necessary.

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lockout tagout

Lockout/ Tagout

Refresher Training

hazardous energy sources
Hazardous energy sources
  • Evaluate machines, equipment, and processes
  • Develop energy control plan

1a

hazardous energy sources3
Hazardous energy sources
  • Look for all sources of energy
  • Identify secondary and stored energy sources

1b

why lockout tagout is necessary
Why lockout/tagout is necessary
  • Prevents injury due to unexpected startup of equipment or released energy

2a

functions covered by lockout tagout
Functions covered by lockout/tagout
  • Servicing of machines and equipment
  • Performing maintenance on equipment and machinery
  • Normal operations

3a

energy control program
Energy control program
  • Authorized employees
  • Affected employees
  • Other employees

4a

energy control program7
Energy control program
  • Energy control procedures
  • Training
  • Periodic audits

4b

preparation for shutdown
Preparation for shutdown
  • Locate all energy sources
  • Inform all affected persons

5a

shutdown procedure
Shutdown procedure
  • Each piece of equipment or machine must be shutdown according to written energy control procedures

6a

shutdown procedure10
Shutdown procedure
  • Orderly shutdown avoids additional or increased hazards
  • Use shutdown procedures that are established for the machine

6b

isolating machinery from its energy sources
Isolating machinery from its energy sources
  • Type of devices to be used
  • Placement of isolating devices

7a

application of lockout tagout devices
Application of lockout/tagout devices
  • Positioning of lockout/tagout devices
  • Only authorized employees can attach the devices

8a

releasing stored energy
Releasing stored energy
  • Check for and relieve:
    • electrical energy capacitors
    • residual pressure in lines and pipes

9a

verification procedures
Verification procedures
  • Verify that all locks and tags are in place
  • Try to operate the equipment

10a

restoring energy to the equipment machine
Restoring energy to the equipment/machine
  • Remove tools from the area, replace guards
  • Ensure that employees are safely positioned or removed from the area

11a

restoring energy to the equipment machine16
Restoring energy to the equipment/machine
  • The employee who applies the lock is the only one who can remove it
  • Special requirements for testing and positioning equipment

11b

lockout devices
Lockout devices
  • Types used
  • Standardized for easy recognition

12a

lockout devices18
Lockout devices
  • Never use someone else’s lockout device
  • The lock must identify the person who applied it

12b

slide19
Tags
  • Types used
  • Standardized for easy recognition

13a

slide20
Tags
  • The attachment means for a tag must be:
    • non-reusable
    • attached by hand
    • self-locking and non-reusable with locking strength of 50 pounds
    • equivalent to a one-piece, all-environment-tolerant nylon cable tie

13b

slide21
Tags
  • The tag’s legend must include the following types of statements:

13c

group lockouts
Group lockouts
  • Uses group lockout devices (hasps) to accommodate all locks
  • Each authorized employee must affix a personal lockout or tagout device to the group lockout device when he/she begins work

14a

group lockouts23
Group lockouts
  • Each authorized employee must remove those devices when he/she stops working on the machine/equipment

14b

shift changes
Shift changes
  • The first employee’s lock remains in place until the next shift’s employee applies his/her lock

15a

removing a lock
Removing a lock
  • If an employee is not available to remove a lock, the employer must:
    • verify that the employee is not in the facility
    • make reasonable efforts to contact the employee
    • inform the employee of the removal before he/she resumes work

16a