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Battery Test System

Develop your next generation EV battery packs and modulesusing a Unico Battery Cycler.The Unico<br>battery test system can be configured as both a battery emulator (orsimulator) and a battery tester(or<br>cycler).When it is configured as an EV battery cycler, it is designed forbattery cycling (charging and<br>discharging) of packs and/ or modules and can provide fast and accurate control of current, voltage, and<br>power for all the battery testing needs.

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Battery Test System

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  1. BATTERY PACK & MODULE TEST SYSTEM Water-cooled configuration Efficient & Powerful Pack & Module Test Systems Develop your next generation EV battery packs and modules using a Unico Battery Cycler. The Unico battery test system can be configured as both a battery emulator (or simulator) and a battery tester (or cycler). When it is configured as an EV battery cycler, it is designed for battery cycling (charging and discharging) of packs and/or modules and can provide fast and accurate control of current, voltage, and power for all the battery testing needs. T Typical applications include periods of high current simulating high performance driving, braking, and fast charging, pulse tests, and dynamic drive profiles. These, along with traditional battery cycling profiles provide the needed data for characterizing battery performance and degradation over the life of the battery as well as acquiring internal resistance data for battery emulation modes and supporting your own custom test programs.

  2. APPLICATIONS • Charge, discharge and life cycle testing of battery packs and modules • Same system can be utilized across R&D, durability, and end-of-line • Overcharge or over discharge tests as well as other abuse profiles • Back-to-back and discharge only versions also available • System can also be used for other energy sto • System can also be used for other energy storage systems such as Super capacitor testing • Energy storage conversion for grid applications • Test to Global Standards (LV123, ISO26262, and more) FEATURES Air Cooled Configuration • High-efficiency, fully regenerative current source and sink capability • Seamless zero crossing • Optimized output filter based on the application • Numerous power sizes to chose from including high voltage (up to 1500V) in a single system • Supports most industry standard communication protocol, making it versatile to work with any available automation system platform • Multiple prog • Multiple programmable and preset safety features • Higher voltage and current possible by connecting units in series and parallel • Optional ripple generator (inject AC wave on top of DC output) for specialized testing • Half bridge and full bridge configurations available depending on low (<50VDC) or 0-volt operation and performance requirements • Multi-channel systems available with up to 9 channels for module testing

  3. MODEL EXAMPLES Addi?onal Standard and Custom Configura?ons Available DC Supply Capability DC Supply Capability DC Supply Capability DC Supply Capability DC Supply Capability SINGLE LINE DIAGRAM AC DC DC DC CONTROLLER DETAILS Addi?onal digital, analog IO Communica?on board (op?on)

  4. GENERAL SPECIFICATIONS SPECIFICATIONS AC Input 480VAC, 3Ph, 50/60Hz (other voltages available on request) Ambient Up to 40°C, max 1000m above sea level, 95% RH non-condensing Enclosure NEMA 1 (other op?ons available upon request) Cooling Air cooled and water cooled as standard (air-condi?oned cabinets upon request) Cabinet Paint RAL 7035 rough semi-gloss, poly powder finish Cer?fica?on Compliance UL, CE, CSA (other cer?fica?ons available) C Control modes V Voltage, Current, and Power control modes available. Custom control modes upon special request Control Local and remote control modes available Built in remote interface Safety and control Analog as well as RS-422, RS-485, two ports (other interfaces and protocols, see op?ons below) interlocks Hardwired, opto-isolated, so?ware configurable Data logging Data sampler through UEdit® or 3rd party automa?on Measurement accuracy 0.05% (system calibra?on required) Voltage ripple 0.1% Current ripple 0.1% OPTIONS Various size as required Isola?on transformer Available Insula?on Monitoring Available Remote Voltage Sensing Technical discussion required Addi?onal analog and digital input, output Customer specific can be quoted Cabinet paint finish NEMA 12 Protec?on class Ex External communica?on interface CANopen CC-Link ControlNet DeviceNet Ethernet EtherCAT (async) EtherCAT (sync) Interbus LonWorks Modbus Plus Profibus DPV1 Profibus Master Engineering Excellence in Test Stand Applications www.unicous.com unicollc UNITED KINGDOM Unico (UK) Ltd. Garamonde Drive Wymbush, Milton Keynes MK8 8LF +44.1908.260000 GERMANY Unico Deutschland GmbH Dortmunder Straße 7 D-57234 Wilnsdorf +49.2739.303.0 COLOMBIA Centro Empresarial Metropolitano Km 3.4 Bodego 6 Modulo 1 Siberia - Cota +52 81.8364.7639 UNITED STATES CORPORATE HEADQUARTERS 3725 Nicholson Rd. P. O. Box 0505 Franksville, WI 53126-0505 (262) 886-5678 CANADA 1515 Matheson Blvd. East Unit B5 Mississauga, Ontario L4W 2P5 (905) 602-4677 AUSTRALIA (Manufacturing, Engineering, Sales And Service) Unit 3, 553 Boundary Road Darra, Queensland 4076 +61(0)439.700.548 FRANCE 2 Avenue De La République Saint Piat, 28130 +33 6 16 83 86 66 Scan to Visit Our Website

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