
BY400 Industrial ScaleBill of Materials • 2x6 Blue Plate (1) 2X8 Blue Plate • 2x6 Yellow Plate (1) 2X8 Yellow Plate • (3) 2x4 Blue Brick • (3) 2x4 Yellow Brick • 1x6 Blue Beam • (1) 1x6 Yellow Beam • (3) 2x2 Dark Green Brick Cleveland, Ohio Spec Date: April 2005
Finished Product Subassembly Tier 1 Tier 3 Tier 2 BY400 Industrial Scale Assembly
RW600 Industrial Scale Bill of Materials • 2x6 White Plate (1) 2X8 White Plate • 2x6 Red Plate (1) 2X8 Red Plate • (3) 2x4 White Brick • (3) 2x4 Red Brick • 1x6 White Beam • (1) 1x6 Red Beam • (3) 2x2 Dark Green Brick Cleveland, Ohio Spec Date: April 2005
Subassembly Tier 1 Tier 3 Tier 2 RW600 Industrial Scale Assembly Finished Product
Lightning Box SealerBill of Materials • (2) 2x2 Black Brick (2) 2x2 Gray Brick • (2) 2x2 Lime Green Brick (2) 2x2 Light Blue Brick • 2x4 Gray Brick (1) 2x2 Blue Ramp • (4) 2x2 Orange Brick (1) 2x2 Red Ramp • (1) 2x4 Black Brick Cincinnati, Ohio Spec Date: April 2005
Tier 1 Tier 2 Tier 4 Tier 3 Lightning Box Sealer Assembly
YW800 BC & RFID Scanner Bill of Materials • (1) 2x6 White Brick (1) 2X4 White Plate • (1) 2x6 Yellow Brick (1) 2X4 Yellow Plate • (3) 2x4 Blue Brick • (1) 2x4 Red Ramp (1) 2X2 Black Brick • (2) 1x4 White Beam (2) 1X2 Black Brick • (2) 1x4 Yellow Beam Pittsburgh, PA Spec Date: April 2005
Tier 1 Tier 2 Tier 3B Tier 3A Tier 4 YW800 BC & RFID Scanner Assembly Tier 5
RG900 BC & RFID Scanner Bill of Materials • (1) 2x6 Gray Brick (1) 2X4 Gray Plate • (1) 2x6 Red Brick (1) 2X4 Red Plate • (3) 2x4 Blue Brick • (1) 2x4 Red Ramp (1) 2X2 Black Brick • (2) 1x4 Gray Beam (2) 1X2 Black Brick • (2) 1x4 Red Beam Pittsburgh, PA Spec Date: April 2005
Tier 2 Tier 1 Tier 3B Tier 3A Tier 4 RG900 BC & RFID Scanner Assembly Tier 5
Total Packaging System Bill of Materials • BY400 Industrial Scale[Cleveland Plant] • Lightning Box Sealer[Cincinnati Plant] • YW800 BC & RFID Scanner [Pittsburgh Plant]
Step 1 Step 2 Final Product Total Packaging System Assembly
RGW Total Packaging System Bill of Materials • RW600 Industrial Scale[Cleveland Plant] • Lightning Box Sealer[Cincinnati Plant] • RG900 BC & RFID Scanner [Pittsburgh Plant]
Step 2 Final Product RGW Total Packaging System Assembly Step 1
Material flow Information flow PLANTS Cincinnati Plant Cleveland Plant Pittsburgh Plant Business Process Diagram Integrators / End Users Order status Inquiries Assembled sets Orders MHI Stock orders Columbus DC Customer Service /Order Management External order communication Raw materials Status inquiries Internal unit orders Finished units Materials orders