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DP-6010/4510/3510 (SFDM) Service Training Lesson Plan. Matsushita Graphic Communication Systems Inc. Document Network Company Document School Ver. 7.0:Nov. 28, 2002. About This Course. Course Title DP-6010/4510/3510 Service Training Duration 4 Days as a standard

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dp 6010 4510 3510 sfdm service training lesson plan
DP-6010/4510/3510 (SFDM)Service Training Lesson Plan

Matsushita Graphic Communication Systems Inc.

Document Network Company

Document School

Ver. 7.0:Nov. 28, 2002

slide2

About This Course

Course Title DP-6010/4510/3510 Service Training

Duration 4 Days as a standard

Target Audience Service Technicians who are required to install, maintain, diagnose

and repair the Panasonic DP-6010 family machines.

Prerequisites It is highly recommended that students have an understanding of basic

digital copier theory and a familiarity with servicing methods, tools and

procedures.

Students may bring laptop computers to install print drivers and to

exercise the scanner operations. The laptop should operate with

Windows 98/ME/NT4.0/XP or 2000.

Description This course equips students with the knowledge and skills needed to service the Panasonic DP-6010 series of multifunction machines.

The class is designed to allow maximum hands-on time for the students

so that they acquire the highest degree of practical experience.

The following major topics are included:

- Product Overview

- Main Unit and Option Installation

- Panel Operation

- Disassembly and Assembly

- Service Mode Explanation

- Network Printer Scanner

slide3

Course Objectives

  • Upon completion of this course, you will be able to:
  • Describe the configurations, features, options, and specifications of the DP-6010/4510/3510
  • Install the DP-6010/4510/3510 and perform all required adjustments, including:
        • Basic Copier
        • System Console
        • Finisher(s)
        • Large Capacity Tray (LCT)
        • Punch Unit
        • Optional Memories
        • Controllers
          • Scanner
          • PCL, PDL, Internet Fax/E-mail
          • Fax Communication
        • All Additional Options & Accessories

Operate the DP-6010 Operator Panel to perform the following functions

        • Copying, Printing and Faxing
        • Administrative and Key Operator Settings
        • Service Mode Functions
slide4

Course Objectives (cont'd)

  • Disassemble and Assemble all major PM and Service components
  • Use the Service Manual to perform troubleshooting procedures, interpret error codes and isolate failing components
  • Explain the procedure for locating correct PM Parts, PM Kit and PM Unit Kit
  • Perform Firmware Update Procedures using the following methods:
    • Master Flash Memory Card
    • Network using PC
    • Describe the procedures for performing the following network functions
    • Installation of Printer Drivers
    • Installation and Operation of Panasonic Document Management System software
    • Scan-to-PC Operation
slide5

Training Seminar Policy

Time Allocation:

Explanation 50% and Hands on 50%

  • Explanations of:
  • Machine Feature
  • Machine Specifications
  • Machine Configurations
  • Hands on:
  • Installation Main Unit & Options
  • Machine Operation
  • Disassembly and Assembly
  • Service Mode Setting
  • Machine and Materials:
  • Service Manual
  • Training machine
  • PC Network environment
slide6

<DP-6010 Training Seminar :Table of Contents>

1. General Specifications

2. Installation / Adjustment

3. General Operation

4. System Description

5. Disassembly / Assembly

6. Service Mode Explanation

7. Printer Scanner Operation

8. Appendix

This Lesson Plan is only to serve as an overview of the product and a guidance for service training.

Please refer to DP-6010 series Service Manual for the hands on training.

This Lesson Plan is based on DP-6010 for discuss purposes.

slide7

Section 1 - Objectives

At the completion of this section, you will be able to:

  • Describe characteristics of the DP-6010 family of MFP machines including
    • New Features
    • Options Available
    • Configurations
    • Specifications
    • Consumables
slide8

Introduction

  • Product Features
  • High-speed Digital Copying and Printing.
  • 60 CPM/ 60 PPM Copy and Print .
  • Enhanced Graphical User Interface.
  • Large LCD Touch Panel.
  • High-Volume Copying Capability.
  • 1,550 sheets letter size standard paper tray.
  • Maximum 6,250 sheets with LCT tray(Option)
  • Versatile Network Capability.
  • Network Printing, Scanning, Send to E-mail,
  • Fax Transmission(Option)
slide9

SFD-M Positioning

SFD-M Series

CPM

60

40

SFD-L Series

30

DP-1810

DP-150

20

slide10

Product

Image

Model

Item

Main specification

Remarks

35

45

60

1

2-Bin Finisher

DA-FS330

・1-Bin : Non-sort/100-sheet stack

・2-Bin : Finishing/1000-sheet or 30-sheet x 30-set

 ・Single-stapling 30-sheet (A4/LT), punch(std)

・Similar to

FA-F320

2

1-Bin Saddle Stitch

Finisher

DA-FS355

・1-Bin : Finishing 1,000-sheet or 50-sheet x 30-set

・Folding tray : Saddle stitch 10-set(10-sheet)

・Multi-staple : 50-sheet, punch(op)

550

Empty

3

2-Bin Finisher(L)

DA-FS600

550

・1/2-Bin : Finishing 1,000-sheet or 50-sheet x 30-set

・Multi-staple 50-sheet, punch(op)

550

4

2-Bin Saddle Stitch

Finisher

DA-FS605

・1/2-Bin : Finishing 1,000-sheet or 50-sheet x 30-set

・Folding tray : Saddle stitch 10-set(15-sheet)

・Multi-staple 50-sheet, punch(op)

・Similar to

FA-F365

5

System Console 1

DA-DS601

・550-sheet tray + storage tray

6

System Console 2

DA-DS602

・550-sheet tray x 2

7

3000-Sheet Tray

DA-MA301

・Similar to FA-MA301

・Paper capacity : 3,000-sheet

・Paper size : A4/B5 or LT

Mechanical Accessories

Under study

(Apr ‘2003)

slide11

HDD

Electrical Accessories

Item

Image

Functions

Contents

Printer Controller

DA-PC600

PCL driver, NW Status Monitor

Op-Guide (CD-ROM)

1

PCL6 Printer emulation

Key

Page Description

Language Controller

DA-MC600

2

PCL /PS3 driver, NW Status

Monitor, Op-Guide (CD-ROM)

PCL /PS3 Print

Key

Tandem Copy,Concurrent Copy

Address book, Security Print

PS Font, Spooling, Account Manager

HDD, HDD Installation kit,

Power Supply, Harness

Hard Disk Drive Unit

DA-HD60

3

Network Scanner

DA-NS600

NW scanner(Scan to PC)

Document Management Software

4

NW scanner driver, Op-Guide

Key

5

Internet Fax/E-Mail

DA-NF600

SEND to E-mail

(Internet FAX protocol)

Internet FAX driver, Op-Guide

Key

6

Fax Communication

Board DA-FG600

Super-G3 FAX

Super-G3 FAX board, Op-Guide

Image Memory

(D-RAM)

DA-SM16B/64B/28B

Memory for Sorting/Printing

D-RAM board (16/64/128MB)

7

8

Expansion Board

DA-EM600

Expansion memory for PCL, PS print

F-ROM board (8MB)

9

FLASH MEMORY

UE-410047/410048

Expansion memory for facsimile

F-ROM card (4/8MB)

slide12

DP-3510 Model

DP-4510

Model

DP-6010

Model

Toner

×

Toner

×

×

Developer

July ’02

July ’02

DQ-Z241D

DQ-TU35D

Drum

DQ-H240D

DQ-TU24D

Commonality of the Consumables

: Applicable X : Not Applicable

dp 6010 general specifications
DP-6010General Specifications
  • Copier Section
  • Printer section

Specifications for Fax, Scanner and Internet Fax, please refer to

the Specifications Table on the Service Manual and User’s Guide.

slide17

Note:PC600/MC600 will include Expansion Board(EM600) for EU countries.

*1: Standard memory 32MB(90 pages)+16MB(45 pages)=> Up to 135 pages capacity.

*2: Standard memory 2MB(120 pages)+4MB(240 pages)=> Up to 360 pages capacity. Based on ITU-T test chart No.1

*3: One Expansion Board is needed. Two Boards for Japan.

*4: One Expansion Board (EM600) is needed for Japan.

slide20

Section 2 - Objectives

At the completion of this section, you will be able to:

  • Install the Main Unit within 30 minutes using the installation instructions contained in the Service Manual.
  • Perform the following installation adjustments
    • Toner Density Control
    • Black Density Sensor Output Gain
    • Exposure
  • Install the Options using the installation instructions contained in the Service Manual.
  • Perform the practical exercise of Installation of Main

Unit and Options.

installation and adjustment

Installation and Adjustment

Refer to Installation

Manual.

1.Copier

2.Options

  • Easy Installation of the main unit with the built-in i-ADF
  • and Duplex within 30 minutes.
  • Reduced Physical Setup Electronic Access Key for Options.
installation procedure

Installation of Main Unit.

(Refer to Installation Instructions of Service Manual)

1.Scanner Unit

(1) Remove Blue Screw(Scanner Shipping Screw X1)

2. Fuser Unit Pressure Roller

(1) Open the Front Cover.

(2) Release the Pressure Roller Spring.

3. OPC Unit

(1) Remove the OPC Shipping Metal Bracket.

(2) Remove the battery cover sheet under the panel.

4. Developer Unit

(1) Release the Developer Unit.

(2) Remove the Developer Unit Lid.

(3) Pour the Developer into the Developer Unit.

5. Toner Bottle

(1) Remove the Toner Bottle cap.

(2) Insert the Toner Bottle into the hopper unit.

(3) Close the Front Cover.

6. Connect the Power Cord and turn the Power Switch ON.

Installation Procedure

1

6

2

3

4

Set the Date & Time by function mode

  • Perform TDC Adjustment by service mode F8-09.
  • ( As TDC adjustment time will take 7 min., so other options may be installed during TDC adj.)
  • (Confirm F6-21:Toner Density Sensor Gain, and F6-26:Sensor Judgment Voltage after TDC setting)
  • Perform Black Density Sensor output gain Adjustment by service mode F8-14.
  • Confirm paper size setting of the each tray.
slide23

Adjustment

Exposure Standard Adjustment

1.Make copy of Test Chart with gray scale

(P/N FQ-SJ101 ) by F2 service mode.

(Text/Photo mode, Set exposure center)

(Ensure F6-17,18 and 19 are set to “0”.

Gray scale “1” should not be visible.

Gray scale “2” should be clearly visible.

2.Adjust the content of F6-50.

The “Reset” key is used to enter the “-”.

3.Adjust F6-49 for Text mode.

Adjust F6-51 for Photo mode.

Registration & Void Adjustment

(Perform in case of necessary)

1.Make copy of Test Chart.

2.Leading edge registration adjustment.

F6-03:Original Registration.

F6-04: Printer Registration.

(+):Paper feed timing is delayed.

(-):Paper feed timing is advanced

The “Reset” key is used to enter the “-”.

F6-91:ADF original lead edge registration.

3.Side edge registration adjustment.

F6-11:Laser unit image side(1st tray)

F6-12: Laser unit image side(2nd tray)

F6-13 :Laser unit image side(3rd tray)

F6-14: Laser unit image side(4th tray)

4.Void adjustment.

F6-07:Leading edge void adjustment.

(+):Void increase(-):Void decrease

2

FQ-SJ101

A

Not visible

Clearly visible

slide24

Optional Unit Installation

  • Hands on Installation of Optional Kits according to each
  • Installation Instructions. Then Confirm the Operation.

For DP-6010/4510

2-Bin Saddle-Stitch

Finisher(FS605)

2-Bin Finisher

Inverting ADF

(Standard)

PCL Controller

PDL Controller

Expansion Board

8MB

(PCL, PS/PCL)

Punch Unit DA-SP31

Network Scanner

For DP-3510

1-Bin Saddle-Stitch

Finisher(FS355)

2-Bin Finisher

Note:The 1st Expansion board must

be installed into slot 1 for the PCL.

Internet Fax/Email

Punch Unit for FS355

DA-SP41

Fax Communication

Board

HDD

Image Sort Memory

16M/24M/128MB

Flash Memory

Card 4/8MB

3000 LCT

System Console

550 Sheet X1

Letter-R/Legal

Size Adapter

System Console

550 Sheet X2

Note: Adjust the Gear Combination of the System console for

the DP-6010 because the gear speed is for the DP-3510/4510

as factory setting.

slide25

Section 3 - Objectives

At the completion of this section, you will be able to:

  • Use the DP-6010 Operator Panel to perform the following functions
    • Copying, Printing and Faxing
    • Administrative and Key Operator Settings
general operation

ONLINE

ONLINE

ENAGY SAVE

INTERRUPT

FUNCTION

RESET

Panasonic DP-6010

REDIAL/

PAUSE

COPY

ORIGINAL

SIZE

General Operation

COPY

SIZE

Message Display

1

2

3

STOP

CLEAR

FAX/EMAIL

C

FLASH/

SUB-ADDR

LEDGER

4

5

6

SCAN/FILE

LEGAL

START

MONITOR

7

8

9

LETTER

PRINT

SET

*

0

#

INVOICE

Hands on Operation: Refer to the Operating Instructions.

Proof Copy

2 in 1 Copy

Basic Copy

Tandem Copy

(Network)

Double

Sided copy

Reduction/

Enlargement

Copy

Finisher

Staple Copy

etc.

slide27

4 Major Function Keys

Copy (Concurrent Copy, Tandem Copy, Remote Copy), Copy Setting Function

G3 FAX, Internet FAX, E-Mail Function

Network Scanner, Document Management, D.D.Filing Function

Mailbox, Security Box, Job Control Function

slide28

New Function

Proof Copy

N sets to Copy

Proof Copy

1set for proof

N-1set

Remaining Copies

slide29

New Function

Tandem Copy

Hands on Time

1. Press [Tandem/Remote]

2. Select destination Device

3. Press [OK] & Copy Start

Large Volume Solution:

2 x SFD-M can work jointly

to output a copy job

Ethernet

Original

Copy

Copy

50%

50%

Perform the tandem copy address book setting: Manual registration: Up to 12 address.

(Dynamic registration: up to 12 address)

Hard disk is required on both units for this operation.

slide30

New Function

Remote Copy

Hands on Time

1. Press [Tandem/Remote]

Select Remote Copy.

2. Select destination Device

3. Press [OK] & Copy Start

N sets of copies

with Finishing

Copy

Original

100%

Remote Operation:

Send a copy job to another Copier

located in the same Network Domain

Hard disk is required on both units for this operation

slide31

Job-1

Job-2

Job-3

Job-12

Hands on Time

New Function

Concurrent Copy

Press “RESERVE

A JOB” Key

Up to 12 different

Copy Jobs can be

accumulated.

(Max. 500 pages: tentative)

Hard disk is required for this operation

slide32

Function Mode Setting

  • Perform the practical exercise of Function Mode Setting.

Function

General Settings

Set Key Operator Code

“0000”

Copier Settings

Printer Settings

Date Time Setting

Scanner Settings

TCT/IP Setting

20: Date time setting

22: DHCP default (set “Yes” => ”No”)

23: TCP/IP address

24: TCP/IP subnet mask

25: TCP/IP default gateway

26: DNS server address

slide33

Section 4 - Objectives

At the completion of this section, you will be able to:

  • Describe system configuration of the DP-6010 family of MFP machines.
    • Main Unit
    • Mechanical Accessories
    • Electrical Accessories
    • Imaging Process
system description
System Description
  • Explain about Copier System

Paper Path

Inverting

ADF

Charge Unit

OPC Drum

Fuser Unit

Finisher

Developer Unit

Punch

Unit

Sheet Bypass

Duplex Unit

3000 Sheet

Paper Tray

DP-6010/4510

2-Bin Saddle-Stitch

Finisher

2-Bin Finisher

System Console

DP-3510

2-Bin Finisher

1-Bin Saddle-Stitch

Finisher

slide35

System Configuration

Inverting ADF

  • Explain about System
  • Configuration and Options.

Scanner Unit (SCN PC Board)

Panel

(PNL PC Board)

Main PC Board

(SC PC Board:

System Control

Board)

PCL6

Emulation Kit

Fax

Communication Kit

MJR PCB

PS/PCL6

Emulation Kit

Printer

Network

Scanner Kit

Parallel Port

Interface

Automatic

Duplex Unit

Internet

Fax Kit

10/100 Ethernet

Interface

Electronic Sorting Board

Expansion Flash

Memory Card

4MB, 8MB

Hard Disk Kit

Image Memory

16, 64, 128MB

Option

Standard

LPC PC Board

slide36

Explain System Configuration

  • and Options.

Main PC Board

For

DP-6010/4510

2-Bin

Saddle-Stitch

Finisher

2-Bin

Finisher

(high speed)

for DP-3510

2-Bin

Finisher

1-Bin

Saddle-Stitch

Finisher

or

Exit Tray

SPC PC Board

(Scanner Printer

Control Board)

1,550 Sheet

Paper Tray

3000

Sheet

Paper

Tray

550 Sheet Paper Tray

550 Sheet X1 Paper Tray

550 Sheet X2 Paper Tray

Option

Standard

imaging process
Imaging Process
  • Explain Imaging Process.
  • Primary Charge:Corona Charge
  • Imaging:Dual Component Developing
  • Transfer:Corona Transfer Charger
  • Separation:Corona Discharge
  • Cleaning:Urethane Rubber Blade
  • Process Speed:DP-6010: 350mm/s
  • 4510: 250mm/s 3510: 180mm/s
  • Black Solid:More Than 1.1(O.D.=1.0)

Laser exposure

Corona charger

Discharge LED

Dr blade

Cleaning

blade

OPC drum

Mag-roller

Toner density sensor

Transfer charger

Separation charger

slide38

Section 5 - Objectives

At the completion of this section, you will be able to:

  • Remove and Replace the following subassemblies
        • Sheet Bypass Unit
        • Paper Feed Module
        • Drum Unit
        • Process Unit
        • Fuser Unit
        • Automatic Duplex Unit
        • Scanner Unit
        • Laser Scanner Unit
        • Control Panel
        • PC Boards
          • SC, SPC, LVPS and other PC Boards
        • ADF
        • Options
          • System console
          • LCT
          • Finisher
  • List the Parts and Parts Kits required for all Preventive

Maintenance cycles

  • Perform the practical exercise of Removal and

Replacement of the PM parts.

disassembly and assembly

Hands on Disassembly and Assembly.

Refer to the Service Manual how to disassemble.

Replace the PM Parts mainly.

Disassembly and Assembly

  • 4. Control Panel Unit
  • Remove the Lower Panel Cover.
  • Remove the Control Panel PCB.
  • 5. Developer Unit
  • Open the Front Door.
  • Remove the Developer Unit.
  • 6. Drum Unit
  • Loosen 1 screw and remove the Drum Unit.
  • Remove the F/R Drum Support Bracket.
  • OPC Drum
  • Cleaning Blade
  • Remove the corona charger
  • 7. Auto Duplex Unit (ADU)
  • Turn the ADU Unit Lever counter-clockwise.
  • Note:Keep this Lever position when insert ADU unit
  • Pull out the ADU Unit.
  • Remove the Bias Charge Unit.
  • Remove the Stopper Bracket(Right & Left)
  • Remove the ADU Unit.
  • <Procedure of Disassemble with each Unit>
  • 1. i-ADF
  • Open the ADF Cover.
  • Pickup Roller
  • Paper Feed Roller.
  • Remove the Lower Opening Guide.
  • Separation Roller.
  • 2. Scanner Unit
  • Remove the Glass assembly.
  • Xenon Lamp.
  • Remove the CCD Cover.
  • Clean the Lens and Mirror.
  • 3. LSU
  • Open the Right Cover.
  • Remove the LSU Cover Bracket.
  • Remove the Glass Assembly.
  • Remove the LSU.
slide40

The Procedure of Disassembly Instructions are

as shown in the Service Manual.

  • 8. Fuser Unit.
  • Remove the Fuser Cover.
  • Note: Push the Release Lever down to
  • free the exit guide. Keep this position
  • while insert the fuser unit back.
  • Remove the Fuser Unit.
  • Remove the Cleaning Web Unit.
  • Cleaning Web Roller.
  • Cleaning Web.
  • Remove 2 Fuser Lamps.
  • Thermistor Assembly.
  • Remove the Upper Fuser Bracket.
  • Fuser Roller.
  • Gear, 2 Bearings, 2 Bushing
  • Fuser Guide
  • Lower/ Upper Separator
  • Pressure Roller
  • Pressure Roller Bearings
  • 9. Paper Feed Module
  • Remove the Right Cover.
  • Pull out the Paper Tray.
  • Remove the Paper Feed Module.
  • Feed Roller
  • Pickup Roller
  • DFP Roller.
  • 10. Sheet Bypass Unit
  • Remove the the Sheet Bypass.
  • Remove the Bracket.
  • Pickup Roller
  • Paper Feed Roller.
  • 11. PC Boards(SC,SPC,LVPS)
  • Remove the Rear Plate.
  • Disconnect all the Harnesses
  • on the PC Board.
  • Remove the SC PC Board.
  • Note: CCD image Sensor Connector
  • should not to be forced when insert.
  • Remove the Power Supply.etc.
  • 12. Options
  • Disassemble of the Options.
  • System Console
  • LCT
  • Finisher

All Students are invited to join

in our Hands On Session.

slide41

PM Maintenance

Blue:Cleaning

Black:Replace

slide44

Combination Chart

PM Kits for DP-6010

Note:Cleaning Blade(DZJN000072) is

enhanced to be 240K as PM Cycle

and included in a PM parts kit.

slide45

Section 6 - Objectives

At the completion of this section, you will be able to:

  • Recognize error codes and messages and determine the recommended procedures to follow in the Service Manual
  • Enter Service Mode, set parameters and perform typical tests and adjustments
  • Update the firmware using the master flashcard
slide46

Service Mode Explanation

1. Service Mode for Copier

Select Service Mode

“FUNCTION”

Key

“ORIGINAL SIZE

LDR/A3” Key

“3” Key

Exit Service Mode

“FUNCTION”

Key

“Clear” Key

  • Practice with Service Mode Setting for Copier (Refer to the service manual).
  • F1:Self Test, F2:Single Copy Test, F4:Input/Output Test
  • F5:Function Parameters, F6:Adjustment Parameters, F7:Electronic Counter
  • F8:Service Adjustment, F9:Unit Maintenance
  • 2. Error Code( Refer to Service Manual for Troubleshooting )
  • E1:Optical Unit Error,E2:Lift DC Motor Error, E3:Development System Error
  • E4:Fuser Unit Error, E5:System Error, E7:Optional Error

3. Practice with Service Mode Setting with FAX.

Push FAX Key

“FUNCTION”

Key

“MONTOR”X4 times

Fax Service Mode

*

Select No.

“STOP”

“STOP”

Exit Fax Service Mode

slide48

FAX Service Mode Table

NO.

SERVICE MODE(1-9)

ENTER NO.

1.Function Parameter

Setting

Set Fax Function Parameter (000-299)

ex.010:TX Level, 011 RX Level, etc.

STOP

1.Function Parameter List

3.Page Memory Test

4.Printer Report(Error Log)

5.All Document Files

6.Protocol Trace

2.RAM Edit Mode

3.Print Parameter

List/ Reports

(Refer to the RAM Initialization Table / Manual)

*:Parameter Initialization

11. Journal Clear

12. Auto Dial Clear

13. Program Dial Clear

14. All Job Clear

15. ID/PSWD Clear

16. Error Log Clear

99. Shipment Set

4.Modem Tests

Scroll Down by

Invoice/A5 Key

Scroll Up by

Letter/A4 Key

6.RAM Initialization

1.Service Alert Report

2.Maintenance Alert Report

3.Toner Order Report

6.Customer ID

8.Call Date and Time Setting, etc.

8.Check and Call

9.System

Maintenance

1. Firmware Update

2. Firmware Backup

3. Parameter Restore

4. Parameter Backup

5. PC=>Flash Card

“Start Key”:The new setting value

is stored in the machine.

slide49

Firmware Update

Main Power

SW OFF

Main Power

SW ON

SC/SPC/PNL

Update

Perform F9-07-00

(Update from

master card)

Insert appropriate

Firmware Card.

  • Perform hands on firmware update
  • using FROM Master Card 4MB
  • Printout Version Information
  • & F5/F6 parameter data.

Firmware Update=>

(Green lamp blinks).

After completed,

the machine reboots itself.

Perform F9-06-00.

(Parameter initialize)

Reprogram F5& F6

parameters.

SC Board

PANEL Control Board

FROM

(SC)

FROM

PNL

F-ROM

FROM

SPC

SPC Control Board

F-ROM

F-ROM

Note: Other Update Method

1. The Network Firmware Update Tool via LAN by PC.

2. Firmware Update via local Parallel port by PC.

3. Emergency Update.

<Firmware Version Form>

Host: DP-SFDM AA V ***** PU

Firmware Type

A: Standard

B: Option

Firmware Version

Insert Flash ROM card into the

socket and turn the power SW ON

while energy save key is pressed.

(*keep pressed for 20 seconds)

Green indicator lights up

=> Flash =>Blinks=> Off

Version Up is completed

PNL: SFDM_PNL AAV******

SPC: SFDM_SPC AAV*****

slide50

Section 7 - Objectives

At the completion of this section, you will be able to:

  • Install DP-6010 Printer Drivers on a PC
  • Generate test prints from the PC to the printer via the network
  • Install and demonstrate Panasonic DMS
  • Describe the Scan-to-PC "Push" function and required procedures
slide51

Printer Section

Install the Printer Driver

Local Printer Connection

1. Insert the PDMS CD-ROM.

Click Language and [Next] button.

2.Click Printer Driver

IEEE1284

(ECP)

PC

Network Printer Connection

(Ethernet 10Base-T/100Base-TX)

PC

3. Click Install Printer Driver.

slide52

4. Select machine’s model and

click the [Next] button.

5. Select [LPT1] port and

click the [Next] button.

Set the default printer and

click the the [Next] button.

When the setup process is completed,

a message is displayed prompting

you to restart your computer.

6. Click the [Finish] button.

slide53

7. The Printer Driver is installed, and the printer icon is

added to the Printer folder.

Explain about [Details] Tab of the printer properties:

1. Print to the following port

6. Add or Delete a new port

2. Print using the following driver

8. Spool setting : The method of sending

documents to the printer

slide54

Register the LPR Port for Network Printing

Before LPR Port setting, LPR Monitor setup

program should be installed.

1. Select the Details Tab and click the

[Add port..] button.

The Add Port dialog box appears.

2. Click the Other radio button, and select

HLPRMON and click on the [OK] button.

3. Type the IP Address of the printer and “lp”

as the queue name. Ex. 132.182.226.146:lp

Click [OK] button.

Check that the “Print to the following port”

is changed to LPR port,

Click on the [Apply] button

and then on the [OK] button.

setting the lpr line printer remote monitor for windows2000 xp

1. Open Printer Properties.

Select Ports Tab.

Setting the LPR (Line Printer Remote) Monitor for Windows2000/XP

6. Click [Next] button.

Click [Finish] button

=>Configured network printer

2. Click Add Port.

Select Standard TCP/IP Port.

Click [New Port..] button.

Enter IP address and Port Name

3. Select [Custom] setting.

On the Configure Port Icon

4. Select LPR protocol.

5. Enter Queue Name.

Check LPR Byte Counting Enabled.

Click [OK] button.

slide56

Configuring the Printer Driver Settings

To change the printer settings,

Open the printer properties dialog box.

Click the upper Tab and change the parameters.

[Options][Paper Setup][Output][Quality]Tabs.

Explain about [Paper] setup Tab as an example.

And make some prints as a practice.

①:Paper Size: Select a document size.

②:Paper Source: Select the Paper Tray in the machine.

③:Orientation: Select the print orientation

(Portrait/ Landscape)

④: Copies: Specify the number of copies to be printed.

If the number is specified within the application,

then indicate one copy here.

⑤:Zoom: Specify an enlargement or reduction

percentage.

Status Monitor!

Select option devices such as Finisher

and Large Capacity Paper Tray,etc.

slide57

Mailbox/ Security Box

Hands on: 1. Print to Mailbox and Security Box in the HDD.

Enter User ID

User ID:

max. 8 digits

2. Retrieve the data and Print out from

Mailbox and Security Box in the HDD.

Password: 4digits

Security mail box list

  • Up to 100 different
  • User IDs available.
  • Hard Disk is required
  • for this function.
slide58

Scanner Section

Perform the practical exercise of

Network Scanner to PC

(Ethernet 10Base-T/100Base-TX)

Install PDMS from

CD-ROM

PC

Install Network Scanner Option

Select the models

In case of using Network Editor

Select Administrator Mode

slide59

Hands on Address Book Setting

  • Address book setting
  • by Copier Control Panel:
  • [Function] =>[Scanner Setting]
  • =>[Add New Address]
  • =>Input PC’s IP Address =>
  • Input Station Name & Key Name
  • Static Address book Setting
  • Address Book Setting by PC(Dynamic setting)
  • Scanner Configuration Setting => 1=> 2=> 3=> 4

2. Select application

3. Set the address information.

Name(PC Station Name)

Key Name(shown on the LCD)

Click the [OK] button.

1. Select [Program] [PDMS]

[ Network MFP Utilities]

[Network Scanner Configuration]

4.Click the Communication Utility

for Scanner setting

slide60

Hands on Scan to PC

Address Book

1. Push Scanfile Key.

2. Select Key Name Address.

3. Set Original and Push Start Key.

SCAN/FILE

Pop up menu on the PC will appear.

4. Click [Display] button

Network Scan to PC

PC

5.Document Manager starts up and

Scanned data image received.

View the image by Document Viewer

Push Type Scanning

slide61

Status Monitor

1. Select [Program] [PDMS]

[ Network MFP Utilities]

[Network Device Locator]

Status monitor

Network configuration editor

Address book editor

=>Search and find out the

Device in the subnet.

2. Select the Device.

3.Select [Status monitor],

[Network configuration editor]

or [Address book editor]

slide62

Network Configuration Editor

Status Monitor

Parameter

Editing

Address Book Editor

Address Book

Editing

slide63

Completion Notice

Hands on Completion Notice

1. Enable Completion Notice on PC.

2. Control panel setting for copier.

Push [Completion Notice]

Push Scan/File key, Select address book.

3. Copy Start.

=> Completion Notice display on PC

Completion Notice is available for Copy,

Printer, Scanner and sending facsimile.

Completion Notice for Copy

Completion Notice

Copy/ Print

appendix

Appendix

Process Section Details

PCB Configuration

Disassembly practical training sheet

HDD Option for SFDM

slide65

Process section details

Cleaning section

Blade cleaning method

Life:120K

Urethane rubber blade

Discharge

LED discharge

Primary Charge

Corona Charger with Grid

Grid voltage:-760VDC

DP-6010:Wire cleaning mechanism

Laser exposure

Corona charger

Discharge LED

Dr blade

OPC drum

Cleaning

blade

Developing section

Dual component developer

Developing bias:DC-550V

AC1.5KVp-p(6KHZ)

Amount of developer:750g

Life:240K

Toner density:6.5%

Toner diameter: 8 micron

Toner density detection

:Hall detector

Diameter of Mag-roller:24.5mm

BSD: 0.7

DSD: 0.6

Transfer/Separation

Transfer charge corona

constant current control

Separation charge corona

-DC+AC charge

Mag-roller

Toner density sensor

Transfer charger

Separation charger

Drum section

Negative charged OPC

Diameter:80 mm

Life:240K

V0:-750V

Sensitivity:0.13μJ/cm2

Layer thickness:25micron

slide66

Development Concept of Drum/Drum unit

Charge corona

1. Wire cleaning mechanism <DP-6010>

* Wire cleaning timing

(1) Main SW is turned on

(2) When front cover is open/closed

(3) 10k copies/prints achieved after main SW is turned on.

Designing concept

1. Stable copy/Print quality

2. Longer PM cycle

3. Reduction of CPC

4. Environmental

Cleaning section

Blade cleaning method with

equal pressure by center

loading method.

Drum

1. Drum diameter 80Φ

2. OPC layer 25μm

Waste toner bottle

1. Longer PM cycle (240k)

2. Easy replacement

Separation LED <DP-6010>

1. Better separation

slide67

Newly developed Mag-roller

1. Smaller size Carrier (70%)

2. Smaller Toner diameter (8 micron)

3. Less Toner dispersion

Toner dispersion prevention

1. Toner dispersion prevention roller

Toner density sensor

1. Stable TDC control with temperature /

Humidity sensor (+/- 0.5% variation)

Development concept of Developer unit

Designing concept

1. High copy/Print quality

(Thin line reproduction and high black density)

2. High reliability (Long life developer)

3. Easy maintenance

Mixing paddle

Mixing auger 1,2

Dust collection

by fan

Mixing structure : Mixing paddle + Mixing auger

1. Separation of Mixing and developer Transfer operation

(1) Uniformity of developer mixing and supply to mag-roller

2. Multiple thread mixing auger

(1) Stable mixing and less stress of developer

slide68

PCB Configuration

System Control PCB

Multi-functions with

Printer & Network

Panel PCB

Flash Memory

Electronic Access Key

PCL/ Scanner/ i-FAX

G3 FAX PCB

Extended Flash Memory

SPC Control PCB

LVPS

System Control +

Image Processing ASIC

slide69

Disassembly/ Assembly Hands on sheet NAME: :

Make group A, B and C / グループ作成しユニット単位で実習

○:分解組立中/ Disassemble ◎:分解組立完了/ Finish

□:コメント記入/ Write down any comments after hands on

Utilize this sheet in case of

disassembly/ Assembly exercise

Unit

Group A

Group B

Group C

ADF Unit

Scanner

Laser Unit

Drum Unit

Fuser Unit

Paper feed module

By-pass

Options

Finisher

Electrical

Control Panel

Refer to the Service Manual: Disassembly and assembly section and replace the PM parts.

hdd option table of contents

HDD Option: Table of Contents

Installing the HDD option(DA-HD60)

The extended function list with HDD

The partition of HDD

The extended function in copy mode.

installing the hdd option da hd60

Remove the upper and lower rear cover of the machine.

Refer to the service manual for the detail.

Hands on Installation

1. Install the HDD & Bracket.

Installing the HDD option(DA-HD60)

3. Install the DC PCB Assembly. Connect the HDD Harness.

4. Connect DC12 Harness to the LVPS.

2. Connect the Signal Harness to SC PCB.

the extended function list with hdd

Copy mode:

(1) Concurrent Copy

(2) Tandem/Remote Copy

(3) Form Overlay

(4) Memory capacity expansion for sort copy.

Scanner mode:

(1) Memory capacity expansion for scanner.

Printer mode:

(1) Mailbox/Secure Mailbox Print

(2) Print Job Spooling/Priority Printing

(3) PS user Font storage (resident font)

Other:

(1) JOB MIB*(for accounting software )

(2) Abbr. address book up to 1000 destinations.

The extended function list with HDD

*MIB: Management Information Base

the partition of hdd

The partition of HDD

*1:If Soft Power Switch is turned off, data in P#4 will be lost.

slide74

Tandem Copy

Normal copy

scanning

Printing(51 sets)

Printing(50 sets)

Data transmission

Tandem copy

Time saving

Printing(51 sets)

scanning

Original

Copy:

=>101 sets

Printing(50 sets)

  • Note: Multiple tandem communication can not
  • be made simultaneously.
  • In this case Add Sort Memory :
  • DA-SM16B:16MB => from 2 Places.
  • 64BM/128MB:=> from 4 Places.
  • Recommend to use both same configuration
  • such as finisher and paper tray, etc.
  • (Same size of tray is selected at receiver side)

50sets

51 sets

slide75

The Address Book Setting for Tandem Copy

  • Tandem Address Book dynamic registration (max. 12 address)
  • Set Name=>[Function][General Key OP Mode]
  • => [35 :Tandem User Parameter] &[34: Address Book Group ID]
  • Manual registration up to 12 address. =>[Function][Copier Key OP Mode]
  • => [20:Add new Tandem desti.] =>input IP address & Key name
  • Group ID set up with a parameter.

00 : Register all SFDM.

01 - 99 : Register SFDM which belongs to own group.

10

10

20

20

00

C

A

B

D

E

Range; registered into SFDM of D and E.

Range; registered into SFDM of A and B.

Range; registered into SFDM of C.

copy form overlay

FILE EDIT:Maximum of 5 images can be registered in the HDD.

Edit name and delete file is possible from the control panel.

FORM OVERLAY:Overlay copy with the picture which have been

pre-registered.

COPY:FORM OVERLAY

FORM OVERLAY

FILEEDIT