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An Overview of the Production Process

An Overview of the Production Process. Stable Workforce Controlled Environment Less Waste Repetitive Tasks Lean Manufacturing Principles Just-in-time Inventory Quality Controls Supplier Support Volume Buying Power. Factory-Built Housing The Most Efficient Building Method.

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An Overview of the Production Process

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  1. An Overview of the Production Process

  2. Stable Workforce Controlled Environment Less Waste Repetitive Tasks Lean Manufacturing Principles Just-in-time Inventory Quality Controls Supplier Support Volume Buying Power Factory-Built Housing The Most Efficient Building Method

  3. Frame Construction Steel I-Beams roll into the plant to be welded into a frame.

  4. Frame Construction Frame components are welded into place

  5. Frame Construction Wheels and axles are installed

  6. Frame Construction The frame is painted with a non-toxic, water-based paint

  7. Frame Construction The serial number of the home is stamped and painted on the frame.

  8. Frame Construction A completed frame

  9. Floor Insulation The Bottom Board and Floor Insulation Are Installed prior to Installing the Floor System

  10. The floor joists are laid in a preset template and nailed to the perimeter rail. Building the Floor

  11. ¾” OSB Decking is installed. Building the Floor

  12. For ease of installation, the plumbing system and floor ductwork is installed prior to placement on the frame. Building the Floor

  13. Plumbing installation. (A view from the bottom side) Building the Floor

  14. Building the Floor The floor is placed on the frame.

  15. The floor is placed on the frame. Building the Floor

  16. The pipes are covered to ensure no debris gets into the water lines. Building the Floor

  17. The floor covering is installed. A protective covering is placed over the flooring. Building the Floor

  18. Walls are built on a table for efficiency. Insulation is installed. Wall Construction

  19. Once complete, the walls are picked up by a crane system and installed. Wall Construction

  20. Exterior walls may be up to 76 feet and installed by only two people! Wall Construction

  21. A sidewall is ready to install. Wall Construction

  22. The walls are done! Notice the house moves to the next station on a dolly system. Wall Construction

  23. The roof is built on a table as well. Roof Construction

  24. The ½” High-strength sheetrock ceiling is glued to the rafters. Overhead ducts are also installed at this point for ease of installation and accuracy. Roof Construction

  25. The roof is then moved to the spray booth for the ceiling texture application. Roof Construction

  26. Time to pick up the roof and install it on the home! Roof Construction

  27. Fiberglass insulation is blown into the roof cavity per order. Roof Construction

  28. Once the roof is installed the electrical wires are run in the roof cavity and the roof decking is installed. Roof Construction

  29. OSB exterior wrap is installed. Exterior Siding

  30. A moisture barrier is installed under all exterior siding for additional moisture protection. Felt paper is installed under the shingles. Exterior Siding

  31. Windows and doors are installed. Additional moisture protection is installed under windows. Exterior Siding

  32. Exterior siding is installed. Exterior Siding

  33. Almost Done! Exterior Siding

  34. Our cabinets are custom built to each order. This gives us greater flexibility when it comes to customization. Cabinets and Countertops

  35. The countertops are built and cut to size in our cabinet shop. Cabinets and Countertops

  36. Attention to detail is the name of the game when it comes to molding and final finish Molding and Final Finish

  37. Time to clean up! Molding and Final Finish

  38. The Home is Packaged for Transit

  39. Ready to Ship

  40. Houses are Dispatched for Transportation

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