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Infos für Dr. Walter Pflüger

Sustainability in the use of Energy to secure Access to Water and to protect of Climate Change Impact. Infos für Dr. Walter Pflüger. Please kindly accept that this presentation is intellectual property of WILO and Dr. W. PFLUGER.

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Infos für Dr. Walter Pflüger

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  1. Sustainability in the use ofEnergy to secure Access to Water and to protect of Climate ChangeImpact Infos für Dr. WalterPflüger

  2. Please kindly accept that this presentation is intellectual property of WILO and Dr. W. PFLUGER. It can not be used, copied, or distributed; not in total and not patially, without prior written agreement of its intellectual owners. Thank you for your comprehension. 2

  3. WILO AT AGLANCE. BEST PRACTICE. 3

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  5. THE BASICS OF RESEARCH: • The brain – neurosciences – culture • Basic for research? • In USA: • money / funding • laboratories • army driven / industry driven • In Europe: • Knowledge / universities / training • Research communities • Industry driven (SME) • Basic research: • accomplished in 1921: • physics; • chemistry; • biology & genetics; 5

  6. from then on: the era of application cars & engines & steamships air transport after second WW; Liebherr The boy from Kerouane Buckminster Fuller Alwin Mittasch War as the mother and father of all things? USA, 2018, the second Roman Empire German research NOT WAR DRIVEN African culture: socially driven, open-minded, decentralised, people controlled 6

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  19. WILO AT AGLANCE. OUR VISION. OURMISSION. Wilo, the water solution leader for a smart and resource efficient world. Inventing and managing responsible watersolutions that benefit everyone,everywhere. 19

  20. DRINKING WATER PUMPING STATIONJORDAN Just a small pilotproject Secure supply of drinkingwater for 50,000people. Energy savings of morethan 1.5 million kWh peryear. Reduction of costs bymore than 110,000Euro. CO 2 emissionlowered by 1,100 tonnes peryear. 20

  21. Drinking Water Pumping Station Financingpilotproject2009 • Energy saving pays off investmentppp • Investment andoperation • 1/3 GIZ - 2/3 by watercompany • Pre-financing byWilo • Payback < 3years • financing by high efficientsolution P secure supply no break down nomaintenance no costs for spares no “hiddencosts” • 5years 21

  22. Certified by Ministry of Water andIrrigation 22

  23. German Embassador RalphTarraf The new Wilotechnology maintenancefree RalphTarraf: „… that Wilo as innovation leader has realisedthis light houseproject excellently…“ Drinkingwater for the City ofMadaba 23

  24. Morrocco The municipal swimming pool in the capital ofMorocco About theproject The second largest swimming pool in the world 17 000 m2 supplied from seawater Atlanticocean. Challenge Tender requirement of material was Duplex, we have changed it to Cast iron with Wilo Ceram Coating. Result Cost reduction of 40% & lead time 5weeks! Scope of supply ( submersibke pumps) 5 x FA15.95T 24

  25. Morocco - vertical turbine irrigationproject Ensure irrigation processes with optimized waterconsumption About theproject Low efficiency pumps with constant speed and distribution by water towers have been inuse Approach Installation of high efficiency raw water intake pumps with VFDcontrol Scope ofsolution 6 high efficient Vertical turbines > 10.000m³/h Value No need to use watertowers anymore Energy saving >30% Situation afterreplacement Situation beforereplacement 25

  26. Pumping Station „NIANGON 2“ Ivory Coast -Yopougon Project Shortage of potable water inYopougon 44.000 m³ per day Sustainablesolution 12 Wilo boreholepumps Dec.2014 President AlassaneOuattara Vice President Daniel Kablan Duncan Inaugurationof the important potable water pumping station for 2 Mio.people Installation of high efficientsolution 10

  27. Irrigation and process coolingsystem • Project • Upgrading of the inefficient and out-of- date pumping and cooling system of a vineyard inSA • Challenge • Comprehensive energetic analysis of the situation • Energy consumption <50% • GreenSolution • High efficient BoosterSystems • Result? • 70% energy saving for theirrigation • system! • 85% energy saving for the coolingsystem!

  28. SAHELPumping ComplexAlgiers BENI MERED WaterTreatment Birtouta Pumping Station

  29. Challenge Drinking WaterSupply 2.6 billion people have gained access to an improved drinking water source since 1990 which is an increase from 76% to91% globally. But there are more than 700 million people who still rely on unimproved water sources (surface water from lakes, rivers, dams, orsprings) With modern technique like solar pumps, UV filtration and desalination a strong improvement can beprovided Energy-efficient products can reduce the energy consumption up to 60% AQUASTAT;WHO

  30. Technological background for sustainable efficiency byWilo • Wilo has invested in research anddevelopmentin the last years 60 -70 Mio. €/year. • Wiloiscooperating with German Universities and Institutes and is supportingthem. • The average number of patents, claimed by Wilo in the last years was > 20 /year. • Wilo is one of the innovation leaders concerning pumps to move water in the world. The high quality standards of the Wilo group are identical for all factories in the world. Sustainability by Wilo covers the entire valuechain. • Wilo has developped successfully new motor-technologies, hydraulics, steering and control systems and materials to achieve the highest efficiencies fro pumps and systems to movewater.

  31. The most efficient pumps in theworld. Wilo ZETOSK

  32. Energy saving by pumpreplacement 86kWh Energysaving 88% 10kWh old new Project MaritimHotel Hannover Measurement period

  33. Research and Technology results by Wilo high efficiency! Areas ofInnovation 1.Motor Asynchronousmotor replacedby EC-Motor Improvement of Efficiency ca.50% Example: Share of Energysavings 2.Hydraulik 500 kWh Aerodynamic optimization ofthe hydraulic Improvement of Efficiency ca.10% -50% by EC-Motortechnology -10% byHydraulic 250 kWh -50% byControl 225 kWh 3.Regelung 112,5 kWh Pump Power controlledvia demand Improvement of Efficiency ca.50% “Old“ Pump High-EfficientPump Example: 500 KW high efficiency pump requires only 112.5 kWh, i.e. approximately 75% energysavings

  34. The Zetos K 8 incomparison Original(2010) Existing(2014) ZETOS(2015) UnitType Duty Power P2 Material Competitor 39.7L/s @163Mtr 101.98 Pressed304SS NK87-10 /NU911 40.5 L/s @165Mtr 84Kw CastIron/Bronze K8.130-10/NU801 40.5 L/s @165Mtr 74Kw Cast 316SS 2015Price €38,875 €42,711 €28,757 Extra’s None EfficiencyCoating None AnnualEnergy Consumption: €95,980 €91,146 €69,642 AnnualCarbon Emission: 801mtCO2 761mtCO2 581mtCO2

  35. Ceram CTcoating

  36. Opportunities in Waste WaterTreatment > 300.000 treatment plantsworldwide ~ 70 million basic treatment tanksworldwide Total potential of 50 % energy savings in waste water treatment 5 million tons CO2 per year, if we update all existing treatment plants to state-of-the-arttechnique http://www.grida.no/_res/site/file/publications/sickwater/SickWater_screen.pdf

  37. Wastewater Treatment Plant Mannheim,Germany Background Since 1996 WILO submersible mixers operate successfully in the 5 activation lines, which are divided into 11cascades. Cascade 1-2: Bio-P (rectangulartank) Cascade 3-4: Preliminary denitrification (circulation channel) Cascade 5-7: Nitrification – alternating operation (circulationchannel) Cascade 11: Bivalent zone (rectangulartank) Mannheim is the 3rd largest plant in Germany, with 750 000 inhabitantequivalents. Challenge In 2012 water council Mannheim asked WILO to optimize the machinery regarding energy consumption and power input. A flow velocity of 0,20 – 0,25 m³/s was to beachieved.

  38. Wastewater Treatment Plant Mannheim,Germany Result Flow velocity of 0,25 m/sachieved Energy cost savings in 10 years 700k€ Return of invest in 7 years Approach • New technicalselection • CFD (Computational Fluid Dynamics)simulation • Test operation of 2mixers • Flow velocitymeasurement

  39. Intelligent Sewage Pump System – combinedperformance Wilo-CC-Lift (incl.remote- monitoring) Wilo-SolidG IE3-Motors Intelligent pumpsystem 2012 2013 2015 HighEFFICIENCY HighCONNECTIVITY HighRELIABILITY • Electronic cleaningsequences • Modernsensoric • Special impeller designs • Cloud- undApp-Services • Advanced sensormonitoring • Open networkinterfaces • High efficientmotors • Intelligent pumpadaptation • Reduced pipefriction

  40. Intelligent pump systems – communicationnetworks Connected pumpstations Inter-pumpexchange Optimizednetworks Internet-basedintelligence Real-timeinformation Autonomousreaction Intelligent pumpstation Automaticoperation Usercommunication

  41. WILO would welcome young (or not so young) researcher and/or practitonors from Africa to joint us on a temporary basis for exchange of experience and joint research practice; • WILO does not practice “white collar” research, while WILO is cooperating with “white collar researchers; • For WILO it is essential that all partners share the same values and principles concerning sustainability and business ethics, which are those of the UN and agreed upon by the German Government; • An important area of learning, where WILO is keen on possible Interaction and collaboration, is concerning cultural acceptance of innovative technology;

  42. WILO best practice examples gives, in our understanding, a good example for research can be transformed into practice; • To transform research output into practice and to achieve tangible impact for our clients, is our business;’

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