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Round 1 Debrief - am. More folders Reallocate work to op 1 Change batch size/contents Make folders color agnostic Eliminate unnecessary paper work Eliminate stamping operation Quality at the source Takt times – 24 sec. (w), 40 sec. (g). Round 2 changes - am.

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round 1 debrief am
Round 1 Debrief - am
  • More folders
  • Reallocate work to op 1
  • Change batch size/contents
  • Make folders color agnostic
  • Eliminate unnecessary paper work
  • Eliminate stamping operation
  • Quality at the source
  • Takt times – 24 sec. (w), 40 sec. (g)
round 2 changes am
Round 2 changes - am
  • Reallocate work between stations

- station 1 (kiting + steps 1-5)

- station 2 (steps 6-8)- station 3 (step 9 + inspect height w/jig)- station 4 (stamp w/jig + oven)

  • Adjust plant layout- Listen to casey and stephen (get it right!)
  • Look downstream(Work only when downstream station is empty)
  • Assign new roles
round 2 debrief am
Round 2 Debrief - am
  • OP3 builds to orders - kanban card from sales(yellow sticky note from Isaac)
  • Create FIFO lane (mixed color) upstream of ovens
  • Ovens handle mixed color boats
  • Vendor controlled inventory
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