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Optimizing Folding Operations: Round 1 & 2 Debrief

This document outlines the debrief from two rounds of operational changes focused on enhancing the folding process. Key discussions include strategies to add personnel, streamline the folding steps, and redefine job roles. Enhanced coordination between the production scheduler and kiter is recommended, along with consolidating inspection and rework processes. Additional recommendations include implementing point-of-use inspections and direct communication between sales and shipping, while ensuring the production schedule aligns with batch sizes.

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Optimizing Folding Operations: Round 1 & 2 Debrief

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  1. Round 1 Debrief - AM • Add more people to folding op 2! • Break folding into three steps? • Redefine jobs? • Production scheduler hands off to kiter • Consolidate inspection/rework • Implement point of use inspection (fold back) • Combine kiting with folding op 1 • Eliminate batches?? => pull from shipping dock • Recruit water strider

  2. Round 2 Changes - AM • Stick with production schedule (batches of 4)move tables • Combine production scheduler/kiter;Eliminate need for supervisor • Add workers at fold op2 • Add Water strider at fold op2 • Sales communicates directly with shipper

  3. Round 2 Debrief - AM

  4. Round 2 Changes - AM

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