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Enhancing Production Efficiency: 3D and 2D Scrap Optimization Techniques

Discover innovative methods for optimizing scrap reduction in 3D and 2D manufacturing processes. This guide covers effective strategies for placing parts to minimize waste and provides detailed instructions for machining operations like cutting, slitting, and shearing. With a focus on coil and flat sheet blanks, learn how to streamline production workflows and enhance efficiency through advanced optimization techniques. Gain insights into managing potential scrap and maximizing material utilization in your manufacturing operations.

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Enhancing Production Efficiency: 3D and 2D Scrap Optimization Techniques

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  1. 123D OptimizeAnimation

  2. Trim Shop - Typical Way Optimize

  3. A Better Way

  4. 123D Optimization Potential Scrap • 2D • 1D 3D 2D Flat Sheets • 3D FLOW FLOW FLOW 2nd-Slits 2nd-Slits 1st-Shears 1st -Cut 1st-Cut 3rd-Shear

  5. 3D Optimization

  6. Potential Scrap 3D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear COIL Blanks Needed to Make Parts FLOW Cut 1 6 7 3 4 5 2

  7. Potential Scrap 3D Optimization Blanks Needed to Make Parts Slitting Process FLOW 1 6 7 3 4 5 6 7 3 1 2 4 5 2 Slits

  8. Potential Scrap 3D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear Blanks Needed to Make Parts Remove Good Blanks FLOW 1 6 7 3 4 5 6 7 3 1 2 4 5 2

  9. Potential Scrap 3D Optimization Blanks Needed to Make Parts Shearing Process • 3D FLOW 1 1 6 7 Shear 3 4 5 1 2 2 2

  10. 3D Optimization Blanks Needed to Make Parts Parts Created • 3D 1 1 6 6 7 7 3 3 4 4 5 5 2 2

  11. 3D Optimization- Slitting, Shearing & Sorting Cut Blank 1200 Slit Pattern 503 403 Slit Pattern Sorting 360 320 1476 1476 1480 Shearing and Sorting 701 701 801 1476 1476 1480

  12. 2D Optimization

  13. Potential Scrap 2D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear COIL Blanks Needed to Make Parts FLOW Cut 1 4 Cut 2 7 8 5 6 3

  14. Potential Scrap 2D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear Blanks Needed to Make Parts Slitting Process FLOW 1 4 2 3 1 4 2 7 Slits 8 8 7 5 6 5 6 3 Slits

  15. Potential Scrap 2D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear Blanks Needed to Make Parts Remove Scrap 1 4 2 3 1 4 2 7 8 8 7 5 6 5 6 3

  16. 2D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear Blanks Needed to Make Parts Parts Created 1 1 4 4 2 2 7 7 8 8 5 5 6 6 3 3

  17. 1D Optimization

  18. Potential Scrap 1D OptimizationWhere to Place the Parts to Minimize Scrap and Instruct Machine Where to Cut/Slit and/or Shear Blanks Needed to Make Parts Flat Sheer First Run of Shearing FLOW 1 4 2 7 3 1 4 2 8 Shear 5 6 3

  19. Potential Scrap 1D Optimization Flat Sheet Blanks Needed to Make Parts FLOW 1 4 2 7 8 8 7 5 6 5 6 3 Shear

  20. 1D Optimization Parts Needed Parts Created 1 1 4 4 2 2 7 7 8 8 5 5 6 6 3 3

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