UN Performance Packaging Standards. Chris Lind Director Technology & Regulatory Affairs Mauser USA LLC. Quick History. Packagings used to be specification based—the government told us packing manufacturers what the drums, etc. should look like and how they should be constructed
UN Performance Packaging Standards Chris Lind Director Technology & Regulatory Affairs Mauser USA LLC
Quick History • Packagings used to be specification based—the government told us packing manufacturers what the drums, etc. should look like and how they should be constructed • In the 1990s the US DOT harmonized with the UN Model Regulations and went to Performance Oriented Packaging (POP), meaning they had to have specific performance attributes
UN Subcommittee of Experts on the Transport of Dangerous Goods • 29 voting countries • 5 Non-voting observer countries • 35 Non-Governmental Organizations, Consultative Organizations etc. • 5 are international packaging groups (ICPP, ICIBCA, ICCR, ICDM, & IFDI) • Chemicals are represented by CEFIC and ICCA • Non-voting participants can present both INFormal papers and Working Papers for consideration by the voting members and participate in discussion
UN Model Regulations & US DOT Regulations • Define what is a design and require Design Qualification tests on all new designs, including remanufactured IBCs • Requirements for recertification of design • USA—yearly • Canada—every other year • Europe—none. Once a DQ is certified they’re done
Regulations Establish Hazard Classes & Packing Groups Hazard Classes Packing Groups PG I Extreme Hazard PGII Major Hazard PGIII Minor Hazard • Explosive • Compressed gas • Flammable liquid • Flammable Solid • Oxidizer • Poison/Infectious Substance • Radioactive • Corrosive • Miscellaneous
Regulations Establish Testing Procedures • Vibration test– one hour vibration at 1.6 mm lift • Bottom Lift – Two lifts each way with 1.25 x permissible mass • Stack Tests – 24 hour • Leak Proofness – 5 minutes at 20 kPa PG II & PG III • Every bottle in production must be leak tested at 20 kPa for PG II & PG III • Hydrostatic Pressure – IBCs require 10 minutes at 100 kPa in EU; can be less in US & Canada • Drop Test– 0.67-1.2 meters with IBC at -18°C for PG III compliance
Other DOT Regulatory Requirements • Training • Quality System • Security Training • Security Plan • Load Securement • All modal regulations require that the load be secured from movement in every direction
31HA1/Y/mm-yr/USA/M#/3800/2038/1041/57/100/mm-yrmm-yr/ • UN Symbol • CODE (49 CFR 178.702(a)) • Referenced in law as 31HZ1 • Packing Group Y or Z. (X (PG I) not allowed by law in 31HZ1 IBC) • Month and Year of manufacture • Country authorizing mark • Manufacturer # or 3rd Party Lab# or other registered symbol • Stacking load in kg • Maximum permissible gross mass in kg • Rated capacity in L at 20 degrees C • Tare mass • Gauge test pressure in kPa • Date of last leakproofness test • Date of last inspection • Bottle must have code, M#, date of manufacture and country authorizing mark • Finished unit also must have sticker with maximum allowable top load in transit 31HA1/31HG1/M4118/06 09/USA
What makes an IBC meet the RPCL? • Packing Group III compliance • Y or Z on the UN Mark • Meets the testing requirements for PGIII • Tamper Evidence • Valve handle • Foil Seal on valve • Cap • One way or check valve • There are no requirements at this time regarding how much back pressure this check should handle. • Unique Serial Number or other traceability system/device • There is no such thing as a UN rated single use or one-way IBC. To reuse/refill or not is the choice of the user, not the government, as long as it meets the legal requirements.
Refill versus New IBCs • The totals of the 2011 numbers received are the following: New Composite IBCs (all sizes combined) 2,574,513 New IBC Bottles (all sizes combined) 860,296 The totals of the 2010 numbers received are the following: New Composite IBCs (all sizes combined) 2,107,425 New IBC Bottles (all sizes combined) 650,484 • Reconditioned, Repaired and Remanufactured units not included as one IBC can make several trips per year.
Market studies lump all agricultural products together • Does not include demand for reconditioned, repaired or remanufactured units • Does not reflect manufacturers’ market concentrations • Some vendors are heavier into ag chemicals than others • Does not reflect composite IBCs versus “asset tanks” or metal IBCs • Reporting may not be as accurate as one might think • These studies are supposed to be blind—but do reporting entities over or under report • Bottom line is that despite inherent inaccuracies a substantial number of IBCs are sold for pesticides and are refilled many times