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WW OPS-6 Transform Energy Data into Operational Information with Wonderware Corporate Energy Management. Bill Schiel Director- Global Business Development Rudy Engert Business Development Manager – CEM & W/WW Christian-Marc Pouyez Product Manager – Intelligence & CEM. Agenda.

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Bill schiel director global business development rudy engert

WW OPS-6 Transform Energy Data into Operational Information with Wonderware Corporate Energy Management

Bill Schiel

Director- Global Business Development

Rudy Engert

Business Development Manager – CEM & W/WW

Christian-Marc Pouyez

Product Manager – Intelligence & CEM


  • CEM problem statement & definition, opportunity

  • CEM product description

    • Integration with ArchestrA System Platform

  • Demo

  • CEM, Intelligence, Workflow, Reports,…

  • Business cases

  • Roadmap

Definition of corporate energy management
Definition Of Corporate Energy Management

  • What is CEM?

  • "CEM" refers to sets of actions that move accountability for energy outcomes to upper levels of the firm. With CEM, energy is no longer the sole responsibility of plant managers and engineers; in fact, CEM programs are designed to involve many areas of business activity, such as accounting, marketing, and others that were not traditionally concerned with energy. Bringing corporate-level attention and management into the picture helps to ensure enterprise-wide opportunities are explored.

From US Dept of Energy:

Cem is an ems designed for manufacturing
CEM is an *EMS Designed for Manufacturing

Specified by the Invensys voting member of ISO 50001 US TAG

A clean-sheet design, a configurable application

Intended for use by manufacturing and heavy industrial operations, but also applicable to any energy consuming enterprise

Bridges energy use data and manufacturing operational data

The only product on the market that produces real-time Energy Performance Indicators for Intensity

Closes the loop on information through an integrated workflow component that drives accountability

* EMS is Energy Management System

Cem and enterprise control for energy
CEM and Enterprise Control for Energy

  • Approach:

    • Use CEM, SP, EMI, AWF, and other components for a total solution

    • Provide Local level detailed information for day-to-day operations

    • Corporate level reports and analysis for weekly, monthly use

    • Energy Consumption used for Activity Based Accounting for Energy-ABC4E

    • Energy Consumption fed to Green House Gas and resource reporting

  • Big Picture Concept:

  • Solve a corporations energy management initiative for ALL energy consuming assets:

    • Factories and Plants

    • Research centers

    • Distribution Centers and Warehouses

    • Offices

Energy management is a straight forward concept
Energy Management is a Straight-Forward Concept

  • Why do manufacturers and industry have energy management initiatives?

  • Financial Benefits

    • Spend less: Reduce Energy-Spend as an indirect cost

    • Use less: Reduce Energy Cost in COGS (materials+labor+energy)

    • Avoid unplanned cost: energy-use penalties (demand charges, surcharges)

    • Resource Availability: Plan for, and respond to, unreliable energy supply (brown-outs)

  • Corporate Responsibility

    • Triple Bottom Line: Profit, People, Planet

    • Demanded by their customers (standards eg: Walmart)

    • Demanded by their governments (Regulations)

  • What is return on investment
    What is Return on Investment?

    Example for Electricity

    • What CEM can do:

      • Decrease consumption spend 10-30%

        • 10% of $240,000 = $24,000 year

        • 30% of $240,000 = $72,000

      • Avoid Surcharges

        • ½ avoided = $25,000

      • Total Decrease of $49,000 to $97,000 year

    • We Need to know:

      • Annual and Monthly Consumption Spend on Energy

        • Example: Annual $240,000, monthly average $20,000

      • Surcharges for excess total usage and demand penalties

        • Example: 10 charges per year, total $50,000

      • Total Annual Spend $260,000

    Investment is Software+Hardware+Services and will vary with EVERY project

    based on the application and the state of the energy metering infrastructure

    Ad hoc

    The “Low Hanging Fruit” is addressed

    Energy efficient lighting, occupancy sensors

    Variable speed drives installed

    Low flow water fixtures installed

    Spot check and manual reporting of energy/water usage monthly or weekly


    Did it work?

    Is it still working? “Low hanging fruit grows back”

    Are there unintended consequences?

    What if Roberto leaves?

    Ad Hoc


    The organization learns about energy use and adapts

    Sub-metering gives more granular usage

    Experiments occur… what if we did this..? Kaizen in action!

    Investments are made knowing ROI can be determined

    Weekly, Daily, Shift reports become part of normal operations management

    Real-time notification of success, deviations, failures


    Demand for more meaningful data, related to what people are responsible for

    Knowing deviations and failures is good, but can we prevent them?

    Are there unintended consequences?



    Energy Management is an organizational competency

    Everyone knows how energy usage and deviation effect financial performance

    Energy is managed as a variable cost and used by ERP for planning

    The benefits of the energy management are sustained year after year

    Automation is in place to prevent deviations

    Smart Grid becomes a competitive advantage, bring it on!



    Continuous improvement


    Context transforms energy data to energy information
    Context Transforms Energy Data to Energy Information

    Production Worker

    Energy Manager



    Energy Manager

    • Web Portal

    • Run Pre-configured reports

    • Analytics, Trends

    • InTouch HMI

    • Real-time view of energy usage

    • Real-time KPIs

    Intelligence- EMI for Operations



    Internal Context

    • Operational Events from automation and MES

    • Asset State from automation

    • Order, Batch, SKU

    Corporate KPI

    Energy Metrics





    • Application

    • (CEM)

    Energy Usage

    Usage Context

    Asset Management


    External Context

    • Weather- Current, Forecast

    • Utility Rates

    • Demand Response Signals from Grid

    Work Request

    Energy Usage


    Advanced Analysis and Simulation

    Rich Data


    • Direct to Meters (also wireless)

    • Meters thru PLC/DCS

    • RTU from remote sites

    • Building Management System

    • Utility Interval Readings

    • Mobile

    • IntelaTrac

    • Mobile Data Collection

    Energy management application components
    Energy Management Application Components


    for real-time

    view of energy


    Intelligence-EMI for KPIs

    WIS for usage


    System Platform














    DAS- PLC

    DAS- Modbus

    DAS- BACnet











    • Meters for:

    • Electric Power

    • Compressed Air

    • Steam

    • Water

    • Gas

    • Chilled Medium



    Cem meter objects
    CEM Meter Objects

    Energy Usage Transactions

    Energy Database

    CEM EngineService

    • Single Connection to Energy Database

    • One per Engine

    • Tested with 500 meters

    • Throttle DB access based on CPU

    Accept External Rate Schedule

    Meter Objects

    • Manage Device (meter)

    • Configure & Apply Rate Schedule

    • Read meter at intervals

    • Collect data values to add context to reading

    • Collect additional data from meter and send to Historian

    • Store and forward


    Energy Data Points

    ArchestrA Infrastructure

    And I/O Drivers, Alarms


    Meter Related Alarms

    Makes Dumb Meters Smart!

    Cem event objects
    CEM Event Objects

    Energy Usage Events

    • Examples of Events

    • Production Order

    • High Flow

    • Equipment State

    • Shift

    Energy Database

    CEM EngineService

    • Single Connection to Energy Database

    • One per Engine

    • Tested with 500 meters

    • Throttle DB access based on CPU

    Event Objects

    • Triggers defined and monitored

    • Assign meters to relate to event

    • Trigger meters to read

    • Collect data values to add context to event (lot ID, process values, etc.)

    • Collect additional data from meter and send to Historian


    Energy Data Points

    Event Related Alarms

    ArchestrA Infrastructure

    And I/O Drivers, Alarms

    PLC Registers, Database queries, MES objects, etc.



    Event Related Alarms

    Cem data validation editing
    CEM Data validation/editing

    • Offline mode

    • Data Editing

    • Interpolation of gaps

    Cem 1 5 release november 2012
    CEM 1.5 Release: November 2012

    • Performance for 30,000 meters

    • Wonderware Intelligence Model and content for CEM

    • Auto-interpolation of Offline data

    • Reports improvement

    • Billing Report


    CEM 1.5


    • Ensure performance for 30,000 meters for:

      • Configuration (Hierarchies)

      • Runtime (define architecture platforms/engines)

      • Visualization (Summary display)

      • Reporting (parameterizing and execution)

      • Editing (CEM Web App)

  • Provide a Deployment guide

  • Assumptions:

    • Single galaxy

    • 3 years of data @15 minutes recordings

  • Intelligence for cem

    CEM 1.5

    Intelligence for CEM

    • Self-Service access to CEM data. Enable end-users to:

      • Do their own analysis of CEM data

      • Build their own reports/dashboards on CEM data

  • Put CEM data in context with other sources (MES, Historian, alarms, etc.)

  • Quick time to value with pre-defined content

  • Wonderenergy demonstration
    WonderEnergy Demonstration

    • A simulated Brewery

    • Consumes electricity, gas, and water to brew beer

    • Underlying simulation to “operate” the brewery

    • Shows real-time and historical information

    • Used to demonstrate concepts and features

    Use cases
    Use Cases

    • Food and Beverage Plant

    • Large Campus

    • Central monitoring of distributed sites

    Food and beverage plants
    Food and Beverage Plants

    • Single Plant- Stand-alone

    • Multiple Plants- 9 Plants on one system

    • Global Rollout- Dozens of plants

    Large campus
    Large Campus

    • Example1: Combined Building Automation and Energy Management

    • Example 2: Energy Management with Future for other applications

    Central monitoring of distributed sites
    Central Monitoring of Distributed Sites

    • Example 1: 2000+ Distributed Sites

    • Example 2: Central Reporting from global locations

    Energy management scenarios enabled by workflow
    Energy Management Scenarios Enabled by Workflow

    • Peak demand charge avoidance

      • Reduce load to avoid charge

  • Automated Demand Response in complex operations

    • Day ahead- opt in/out

    • Day of- execute, recover

  • Co-Gen Make vs. Buy

    • When wholesales prices for gas give better value than electricity

  • Energy usage based maintenance

    • Detect plugged filters, failing motors and equipment

    • Notify maintenance people and CMMS

  • Energy data collection system not working properly

    • Notify maintenance to investigate and fix

    • Notify Energy Manager that data gaps exist

  • Cem 2 0 ideas
    CEM 2.0 - Ideas

    New ideas

    Demand Response

    Config. Produc-tivity

    Diag-nostics Tools

    Meter Manage-ment

    Voice of Customer Program

    Target monitoring

    CEM 2.0

    Target Monitoring

    • Target Definition: energy measure, reference period or event, meters, minimum & maximum, deviation,

    • One or more target by meter, event

    • Input of targets by: Input Source, File, Databaseobject (similar to rate)

    • Target tracking: inequality, CUSUM, trend, ArchestrA script

    • Target trackingenabled/disabledatruntime

    • Alerting: Alarm, email, IM, Workflow

    Validation estimation and editing vee

    CEM 2.0

    Validation, Estimation and Editing (VEE)

    • Option to auto distributeenergy usage across offline intervals

    • Edition of offline recordset, with auto linearinterpolation

    • Compute deltas and costsupon entry/edition of data

    • Auto load offline meter data from a folder (operate as RTU)

    • Audit log for edition of values

    • Estimation of values whilemeteris offline:

    • by linear extrapolation

    • Custom script

    Meters miscellaneous

    CEM 2.0

    Meters - Miscellaneous

    • Allowvirtual meters to have offline child meters

    • Allow for an Historian input source for meters

    • Meter Replacement

      • AdditionalMetaData: serial number, installed date, calibration, etc.

      • Counter value override

      • Allow for non-recording mode


    CEM 2.0


    • Compare Galaxy with CEM Database

    • Bettererror messages in ArchestrAlogger, with identification of source of problem.

    Database administration

    CEM 2.0

    Database Administration

    • Archive

    • Purge

    • Restore

    Configuration productivity

    CEM 2.0

    Configuration Productivity

    • Create strings automaticallywith default options whendefining configuration items

    • Do not requiremeta-data whendefining a folder

    • Pre-defined configuration items uponfresh installation (meter types, manufacturers, models, units, etc.)

    Demand response stretch goal

    CEM 2.0

    DemandResponse(stretch goal)

    • Demand monitoring object, withtarget (re-usemeterobject?)

    • ArchestrA Symbol in support of demandresponse

    For more information on cem
    For more information on CEM

    • Product Website: under Products

    • eLearning on

    • Business Development:

    • Sales:

    • Product Manager:

    • Product Marketing Manager: