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ISO9001:2000 & AS9100 System Implementation. SENIOR OPERATIONS SSP INC. 2006. Relationship Between AS9100 & ISO 9001:2000. “All” Elements of ISO 9001:2000 are Embodied in AS9100 AS9100 Incorporates Prime Contractor & FAA CFR Title 14 Requirements

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iso9001 2000 as9100 system implementation

ISO9001:2000 & AS9100 System Implementation

SENIOR OPERATIONS SSP INC.

2006

relationship between as9100 iso 9001 2000
Relationship Between AS9100 & ISO 9001:2000
  • “All” Elements of ISO 9001:2000 are Embodied in AS9100
  • AS9100 Incorporates Prime Contractor & FAA CFR Title 14 Requirements

* FAA ACO believes the effective implementation of AS9100 will enhance companies overall performance

as9100 changes
AS9100 Changes
  • Significant Changes in “Shall” Requirements over ISO 1994:
    • 129 additional “Shall” requirements
    • AS9100 also contains 80 Aerospace unique requirements and Amplifications
    • Standard is more descriptive and written in understandable terms
as9100 changes4
AS9100 Changes
  • Transfers the Responsibility for Quality from Quality Assurance to “Top” Management
  • New Standard adopts a “Process” Approach when Developing, Implementing and improving Effectiveness
ssp implementation
SSP Implementation
  • Major Benefits & Success in a 2 Step Implementation:
    • Obtain ISO 9001:2000 certification first
    • Add Additional AS9100 requirements to the baseline *requires additional procedures
  • SSP Received ISO9001:2000 in 2003 and followed 6 months later with AS9100
benefits of as9100
Benefits of AS9100
  • Prime Contractors acknowledge the Standard as a common Baseline
  • FAA & NASA have accepted AS9100
  • Utilization of AS9100 Standards Checklists during Prime audits.
  • Primes are beginning to reduce Quality System Audits-Moving towards Product & Process Audits
benefits of as91007
Benefits of AS9100
  • Increased Consistency in Expectations from the Primes
  • Lean Activities; Kaizen, 5 S and Six Sigma are accepted Continual Improvement Strategies
  • Reduced Oversight Costs
  • Improved Performance
as9102 first article requirement
AS9102 First Article Requirement
  • Has become a Contractual requirement by Primes
  • Has added cost and cycle time to the FAI process
  • Primes are Divided between Rev. NC & “A” –causing dual standards and implementation
  • Primes often “Add” additional requirements to an already Cumbersome Standard
challenges of as9100 at ssp
Challenges of AS9100 at SSP
  • Establishing and Monitoring of Metrics at the Cell Level –Quality Objectives
  • Continual Improvement Opportunities identified and worked at the lowest levels
  • Training and measuring “Effectiveness” of Training
  • Sub-Tier Supplier Performance and Monitoring
challenges of as9100 at ssp10
Challenges of AS9100 at SSP
  • Integrating Actions to Improve Customer Satisfaction & Perception
ssp success
SSP Success
  • SSP has transformed it’s culture through a “Top-Down” management commitment
  • Lean & Continual Improvement Opportunities are saving $$$ to the Bottom-line
  • Over 50% Reduction in Hardware Scrap realized through Improved Processes and Corrective Actions
ssp success12
SSP Success
  • Management Reviews serve as a Platform to Identify Where Further Improvements can be made
  • Cell & Process Metrics have become a way of “Business” and are taking Root
summary
Summary

In the Early Days of ISO 9001, having an

ISO Certification was merely a “Competitive Advantage”

In today's Aerospace Market, Not having AS9100 can be a significant business “Disadvantage”