che 333 class 9 n.
Download
Skip this Video
Loading SlideShow in 5 Seconds..
CHE 333 Class 9 PowerPoint Presentation
Download Presentation
CHE 333 Class 9

Loading in 2 Seconds...

play fullscreen
1 / 13

CHE 333 Class 9 - PowerPoint PPT Presentation


  • 103 Views
  • Uploaded on

CHE 333 Class 9. HEAT TREATMENT OF STEEL. EXAM. Material Covered – Up to and including class 7, along with labs 1, 2 and 3. Multiple choice questions. What and Why Heat Treat?. HEAT TREATMENT is THERMAL PROCESSING to OPTIMISE MECHANICAL PROPERTIES.

loader
I am the owner, or an agent authorized to act on behalf of the owner, of the copyrighted work described.
capcha
Download Presentation

PowerPoint Slideshow about 'CHE 333 Class 9' - oswald


An Image/Link below is provided (as is) to download presentation

Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author.While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server.


- - - - - - - - - - - - - - - - - - - - - - - - - - E N D - - - - - - - - - - - - - - - - - - - - - - - - - -
Presentation Transcript
che 333 class 9

CHE 333 Class 9

HEAT TREATMENT OF STEEL

slide2
EXAM
  • Material Covered – Up to and including class 7, along with labs 1, 2 and 3.
  • Multiple choice questions.
what and why heat treat
What and Why Heat Treat?

HEAT TREATMENT is THERMAL PROCESSING to OPTIMISE MECHANICAL PROPERTIES.

By heat treatment a 10 to 1 ratio can be achieved

between maximum and minimum strength levels.

At the same time a 50 to 1 ratio of ductility can be

achieved.

Thermal Treatments range from quenching to long

holds, 24 hours, at a fixed temperature.

In all cases the thermal processing controls the

microstructure and so also the mechanical

properties.

starting point
Starting Point
  • Heat treatment usually includes a quench treatment. Therefore the starting point will be a fully martensitic steel. The steel composition will usually have some alloy additions, mainly a group of elements called “carbide formers”. These include Cr, Mo, W, V, Ti, Co.
  • These will be active in the “tempering” process after quenching.
steel compositions
Steel Compositions.
  • 1095 - 98.755-98.355Fe, .90-1.05C, .25-.50Mn, .040P, .055S – Plain
  • 3140 - 97.51-96.31Fe, .35-.45C, .45-.75Cr, .60-.90Mn, 1.00-1.50Ni, .040P, .050S - Cr & Ni
  • 4140 - 98.01-97.21Fe, .35-.45C, .60-.90Mn, .80-1.10Cr, .15-.25Mo, .040P, .050S – Cr & Mo
  • 4340 - 96.76-95.46Fe, .35-.45C, .60-.90Cr, .50-.80Mn, .20-.30Mo, 1.50-2.00Ni, .040P, .050S – Cr & Mo & Ni
hardenability of a steel
Hardenability of a Steel

Hardenability is the ability of a steel to form martensite. The greater the hardenabillity the more martensite. Note the difference between hardness and hardenabilty. Hardness is used to measure hardenability. A steel rod is cooled rapidly from one end in a Jominy test and the hardness measured as a function of distance from the quenched end. The decrease in hardness gives the hardenability. For the three steels

1040, 4140 and 4340, the hardness drops rapidly after 5mm for the 1040 so it has low hardenabilty. The 4340 has much better hardenability. The hardness of martensite depends on

The carbon content as 1060 has 0.6%C and 1080 has 0.8%C.

Quench media, grain size, bar diameter affect the measurements.

application of hardenability
APPLICATION OF HARDENABILITY

Applications of Hardenability Include

  • Choosing steels that need to have a uniform microstructure after quenching
  • Components needing a dual microstructure, such as car axles, where a hard surface to withstand a bearing is combined with a softer tougher center so that failure will be ductile. Low hardenability can be used in this case to only form hard martensite on the surface. Another example would be gears. In this application, induction hardening followed by quenching surface hardens the gears and leaves a soft ductile core.
tempering of martensite
TEMPERING OF MARTENSITE

After quenching to form martensite, a strong but brittle material is produced. For many

Applications a weaker but more tough or ductile material is needed so quenched, Martensitic

steels are Tempered to reduce strength but increase ductility. During tempering, carbide in the

form of small particles are formed as the steel tries to go back to its equilibrium phases. These

carbide compositions involve the carbide formers, Mo, W, Cr, Ti, V. Tempering temperatures and

times are set at values that favour the formation of these carbides.

tempering martensite
Tempering Martensite.

Tempering is holding the steel below the eutectoid temperature of 727C for a period

of time. During this period, the martensite, transforms to two phase a + carbide. The

specific carbide depends on the steel composition.

Note the tempering temperature controls the service temperature of the steel.

A 4340 steel is austenitized at 1650F, quenched into oil and tempered at 325F for

1 hour to give a yield strength of 230,000 psi.

Temper embrittlement is a range of tempering where the steel becomes brittle after

tempering. The temperature range is 350 to 500F, which produces hardnesses of

48 to 42 Rockwell C scale.

The higher the temperature or the longer the time, the lower the strength, the greater

the ductility and the higher the elongation to failure. This enables steel properties to be

controlled to particular desirable ranges.

spherodized structure
Spherodized Structure

Holding pearlite for 24 hours

at 650C leads to a

Spherodized structure as the

carbides form large particles.

This is the softest and weakest

steel, Rc is 8.5, yield strength

around 30,000. The idea is

to machine in the soft condition

where minimum effort is

required, then heat treat to reach

the strength required of the

component.

heat treatment terms
Heat Treatment Terms.

Annealing – heat treating to produce a soft structure.

Normalizing – air cooling after high temperature exposure

Full Anneal – furnace cooling after high temperature exposure – very slow cool

Process Anneal – an anneal conducted during processing

Bright Anneal – control atmosphere to stop oxidation process.

Controlled atmosphere annealing – control the atmosphere while heating. Produces

specific surface compositions.

Cautions – surface condition changes, due to oxidation and composition changes as

elements diffuse from the surface e.g. decarburization.

distortion – piece changes shape during annealing, especially after working.

steel compositions1
Steel Compositions

American Iron and Steel Institute (AISI), Society of Automotive Engineers (SAE), Unified

Numbering System (UNS), and Mil Spec are all different methods of classifying steels.

AISI is most common.

Last two digits are the carbon content. For example XX20 is 0.2%C, XX80 is 0.8%C.

The first two digits are the alloy additions, For example 1020 is a plain carbon steel,

while a 4340 steel is the Nickel, Chrome Molybdenum series.

All these steel have manganese added to pick up sulfur as MnS inclusions.

Tool steels have a different AISI series depending how the steel is hardened.

steel compositions2
Steel Compositions

Stainless Steels have series, such as 300, 400. 300 series is for steels that

are austenitic at room temperature, 304 is common which is Fe 19 Cr 9 Ni

0.08%C – note the very low carbon content. The 400 series are lower on nickel

and so are ferritic unless quenched when they become martensitic. 440A is Fe

17Cr, 1Mn, 1Si, 0.75Mo, 0.7C, 0.3 S and 0.04 . Grades of this are A (0.7C), B

(0.85C)and C(1.0C) with increasing carbon content.

Also have 17 4pH for Precipitation Hardening. In this case the austenite is

metastable at room temperature after quenching and decomposes during

ageing.

Composition is Fe with C 0.040, Cr 15.50, Co + Ta 0.30, Cu 3.50, Mn 0.40, Ni

4.50, P 0.020,Si 0.50, S 0.0050