slide1 l.
Download
Skip this Video
Loading SlideShow in 5 Seconds..
Equipment and Capability Listing PowerPoint Presentation
Download Presentation
Equipment and Capability Listing

Loading in 2 Seconds...

play fullscreen
1 / 21

Equipment and Capability Listing - PowerPoint PPT Presentation


  • 139 Views
  • Uploaded on

Equipment and Capability Listing. INTRODUCTION LOCATION: ROSTAR PRECISION INC. 135 DEVON ROAD BRAMPTON, ONTARIO, L6T 5A4 CANADA PRODUCT: High Precision Machined and Assembled Components Product Development.

loader
I am the owner, or an agent authorized to act on behalf of the owner, of the copyrighted work described.
capcha
Download Presentation

PowerPoint Slideshow about 'Equipment and Capability Listing' - omer


An Image/Link below is provided (as is) to download presentation

Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author.While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server.


- - - - - - - - - - - - - - - - - - - - - - - - - - E N D - - - - - - - - - - - - - - - - - - - - - - - - - -
Presentation Transcript
slide2

INTRODUCTION

LOCATION: ROSTAR PRECISION INC.

135 DEVON ROAD

BRAMPTON, ONTARIO, L6T 5A4 CANADA

PRODUCT: High Precision Machined and Assembled Components Product Development.

MARKETS: Aerospace, Defense, Telecommunications, Commercial, Biomedical, Nuclear, Fiber Optic and High Volume.

CAPABILITIES: CNC Milling, Turning, Grinding, Assembly, CMM Inspection, Coating/Painting

QUALITY CONTROL: AS-9100 ( Rev B )

And

IS0-9001:2000

Certificate Number C0000254-1

FACILITY: 16,000 Sq.Ft. Manufacturing, Low-Medium-High Volume, Developmental & Tooling

2,500 Sq. Ft. Office & Administration

1,300 Sq. Ft. Engineering & Programming

800 Sq. Ft Deburring & Assembly

PERSONNEL: 30 (Present) Skilled Tradesmen & Technicians

TRAINING: In-House Facilities

CONTACT: Bill Hristovski

President

OWNWERSHIP: 100% Canadian Sole Proprietorship Bill Hristovski, President

INCORPORATED: 1976

COMMUNICATION: Tel: (905) 790-9155

Fax: (905) 790-9159 E-Mail: billh@rostar.ca

elaineh@rostar.ca

slide4

ONE (1) DEA SCIROCCO CMM

Ultra High Accuracy Co-ordinate Measuring System

(Slant/Bridge Type)

Measuring Range: X-55”, Y-34”, Z=26”

5-Axis CNC

Fully Programmable

Software; Tutor for Windows, and PC-Dmis

Date of Manufacture; 1998

TWO (2) VIDEO/OPTICAL INSPECTION

MICROSCOPE SYSTEMS

GZ-6P Microscope

Pair of 15x Wide field Eyepieces

Image Port

Mountable Focusing Arm

High resolution Color Camera

ONE STARRETT OPTICAL PROJECTOR

Screen diameter; 16” With precision cross-lines and calibration markings

Horizontal travel; X-axis 12”

Vertical travel; y-axis 6”

Focus travel; Z-axis 2.1”

Capacity b/w Centres 12”

Load Capacity; 10 kg

Measurement and Display System;

Linear Heidenhain Scales (0.001mm resolution)

Angular Digital protractor (1 minute resolution)

Date of Manufacture; 2006

slide5

INSPECTION MEASURING EQUIPMENTS

·        Height Masters

·        Gauge Blocks

·        Bore Gauges (SUNNEN) 0.4590” to 6.0000”

·        Bore Gauges (DIATEST) 0.0300” to 0.8000”

·        Bower Internal Bore Gauging

·        Sigma Air Gauges System

·        Micrometers: 0.0000” – 12.0000”

·        Plug Gauges

·        Ring Gauges

·        Surface Analyzer

·        Combination Bench Centers

·        Optical Comparator

·        Digital Height Master

·        Unified and Metric Thread Gauges

·        Hardness Tester

·        Angle Blocks

·        Rotary Tables

·        Pin Gauges

slide7

NETWORK SERVER: 

MICROSOFT WINDOWS SERVER 2003

SHOP CONTROL SOFTWARE

Rostar Operational System (customize shop control software)

Vista manufacturing software by DCD Corp.

Crystal Report Writer Version. 6.0 Professional

CAD/CAM SOFTWARE

MastercamX

Predator DNC

DNC SYSTEM

Through the use of a Multi-DNC system, and ftp server we are able to take a part program off our network server and send it directly into the machining center’s memory. The operator now has the flexibility to proof the program and then send it back to the DNC Terminal to allow any additional editing as required.

CLIENT CONNECTIONS with ROSTAR PRECISION INC.

Connect onto network through the facility of an FTP address that we have set up

On site. We issue our client’s a Login and password, to ensure a secure avenue

For transfer of drawings or other forms of electronic data. 

Send us drawings through e-mail to elaineh@rostar.ca securely and conveniently.

slide9

SIX (6) MATSUURA RA-2G HIGH SPEED PALLET CHANGER

CNC 3 Axis Vertical Machining Centre

Work Table: 28.3” X 17.3”

Loading Capacity: 250 kg

Axis Travel: X-26.0”, Y-18.11”, Z-19.09”

Spindle: 50–15,000 rpm, 12 HP, BT-40

Rapid Traverse X/Y/Z: 1575/1575/1181 ipm

No of Tools: 30 Tools Magazine

No of pallets: 2

CNC Control: Yasnac J300 B

Date of Manufacture; 2000

ONE (1) MATSUURA ES-450 HII HIGH SPEED PALLET CHANGER

CNC 4 Axis Horizontal Machining Centre

Work Table: 11.8” X 11.8”

Loading Capacity: 166 kg

Axis Travel: X-17.7”, Y-15.7”, Z-15.7”

Spindle: 50-15,000 rpm, 10 HP, BT-40

Rapid Traverse X/Y/Z: 1181/1181/1181 ipm

No of tools: 30 Tools Magazine

No of pallets: 2

Indexing: 1 Degree

CNC Control: Fanuc 15 M

Date of manufacture; 2000

TWO (2) MATSUURA RA-4G HIGH SPEED PALLET CHANGER

CNC 4 Axis Vertical Machining Centre

Work Table: 39.3” X 12.29”

Loading Capacity: 500 kg

Axis Travel: X-40.15”, Y-21.65”, Z-20.07”

Spindle: 50 – 15,000 rpm, 10 HP, BT-40

Rapid Traverse X/Y/Z: 1181/1181/1181 ipm

No of Tools: 30 Tools Magazine

No of Pallets: 2

CNC Control: Yasnac J300

Date of Manufacture; 2000

slide10

ONE (1) MATSUURA RA-IVF PALLET CHANGER

CNC 4 Axis Vertical Machining Centre

Work Table: 39.3” X 19.2”

Loading Capacity: 500 kg

Axis Travel: X-40.15”, Y-20.07”, Z-20.07”

Spindle: 30-8000 rpm, 10HP, CAT-40

Rapid Traverse X/Y/Z: 945/945/708 ipm

No of Tools: 30 Tools Magazine

No of Pallets: 2

CNC Control: Matsuura System I80 Control

Date of Manufacture; 1998

ONE (1) MATSUURA RA-IVF PALLET CHANGER

CNC 3 Axis Vertical Machining Centre

Work Table: 39.3” X 19.2”

Loading Capacity: 500 kg

Axis Travel: X- 40.15”, Y-20.07”, Z-20.07”

Spindle: 30-8000 rpm, 10 HP, CAT-40

Rapid Traverse X/Y/Z: 945/945/708 ipm

No of Tools: 30 Tools Magazine

No of Pallets: 2

CNC Control: Matsuura System I80 Control

Date of manufacture; 1997

ONE (1) MATSUURA RA-IIIF PALLET CHANGER

CNC 3 Axis Vertical Machining Centre

Work Table: 31.4” X 16.5”

Loading Capacity: 300 kg

Axis Travel: X- 31.5”, Y-17.3”, Z-19.09”

Spindle: 30-8000 rpm, 10 HP, CAT-40

Rapid Traverse X/Y/Z: 945/945/708 ipm

No of Tools: 30 Tools Magazine

No of Pallets: 2

CNC Control: Matsuura System I80 Control

Date of manufacture; 1997 

slide11

ONE (1) MAKINO 40-A60 PALLET CHANGER

CNC 4 Axis Horizontal Machining Centre

Work Table: 16” x 16”

Loading Capacity: 175 kg

Axis Travel: X-17.0”, Y-15.5”, Z-22.0”

Spindle: 30-6000 rpm, 15 HP, CAT-40

Rapid Traverse X/Y/Z: 350/350/350 ipm

No of Tools: 60 Tools Magazine

No of Pallets: 2

CNC Control: Fanuc 11M 4 Axis

Date of Manufacture; 1987

ONE (1) MATSUURA MAM-700 HG PALLET CHANGER

CNC 4 Axis Horizontal Machining Centre

Work Table 19.69” x 19.69”

Loading Capacity: 500 kg

Axis Travel: X–29.53”, Y–23.6”, Z–24.62”

Spindle: 30–10,000 rpm, 30 HP, BT-40

Rapid Traverse X/Y/Z: 945/945/945 ipm

No of Tools: 60 Tools Magazine

No of Pallets: 2

CNC Control: Yasnac J300 (64-bit Processor)

Date of Manufacture; 1998

ONE (1) MATSUURA MC 1000VG

CNC 3 Axis Vertical Machining Centre

Work Table: 45.28” X 20.08”

Loading Capacity: 900 kg

Axis Travel: X-40.15”, Y-21.65”, Z-20.07”

Spindle: 50-15000 rpm, 15 HP, BT-40

Rapid Traverse X/Y/Z: 945/945/945 ipm

No of Tools: 30 Tools Magazine

CNC Control: Yasnac J300 B

Date of Manufacture; 1998

slide12

ONE (1) TOSHIBA VMC-650

CNC 4 Axis Vertical Machining Centre

Work Table: 70.9” x 32.5”

Loading Capacity: 2000 kg

Axis Travel: X-51.2”, Y-31.5”, Z-24”

Spindle: 20-5000 rpm, 15HP, CAT-50

Rapid Traverse X/Y/Z: 630/630/630 ipm

No of Tools: 24 Tools Magazine

CNC Control: Tosnuc 888 (32-bit processor)

Date of Manufacture; 1995

ONE (1) DOOSAN MV 3016L

CNC 4 Axis Vertical Machining Centre

Work Table: 36.2” x 16.9”

Loading Capacity: 500 kg

Axis Travel: X-30.6”, Y-16.1”, Z-20.1”

Spindle: 12000 rpm, 15HP, CAT-40

Rapid Traverse X/Y/Z: 1,417/1,417/1,260 ipm

No of Tools: 24 Tools Magazine

CNC Control: Fanuc Oi-MC

Date of Manufacture; 2006

slide14

ONE (1) DAEWOO CNC TURNING CENTRE

MODEL: Puma-8S

CNC 2 Axis Chucker Lathe

Turn  8”

Swing Distance 20”

Centre Distance 20”

Spindle Bore  2.40”

5000-RPM Spindle, 20HP

Kennametal Quick Change Tooling

8” SMW 3 Jaw Quick Change Chuck

CNC Control Fanuc 16-TA

Date of Manufacture; 1995

ONE (1) DAEWOO CNC TURNING CENTRE

MODEL: Puma-8S

CNC 2-Axis Chucker Lathe

Turn  8”

Swing Distance 20”

Centre Distance 20”

Spindle Bore  2.40”

5000 RPM Spindle, 20HP

Kennametal Quick Change Tooling

8” SMW 3 Jaw Quick Change Chuck

CNC Control Fanuc 16-TA

LNS Quick Load Bar Feeder

Date of Manufacture; 1995

ONE (1) DAEWOO CNC TURNING CENTRE

MODEL: Puma-240B

CNC 2-Axis Chucker Lathe

Turn  13.8”

Swing Distance 20.7”

Centre Distance 21.6”

Spindle Bore  2.64”

4500 RPM Spindle, 25HP

12 Stations Tool Turret

8.25” Jaw Chuck

CNC Control Fanuc 21i-TB

Date of Manufacture; 2006

slide15

ONE (1) DAEWOO CNC TURNING CENTRE

MODEL: Lynx-220A

CNC 2-Axis Chucker Lathe

Turn  12.6”

Swing Distance 20.1”

Centre Distance 12.7”

Spindle Bore  1.822”

6000 RPM Spindle, 20HP

12 Stations Tool Turret

6.5” 3 Jaw Chuck

CNC Control Fanuc T

Date of Manufacture; 2006

ONE (1) NAKAMURA TOME CNC TURNING CENTRE

MODEL: SC-300L

CNC 2 Axis Lathe

Turn  13.78”

Swing Distance 22.05”

Centre Distance 43”

Spindle Bore  3.35”

3500-RPM Spindle Speed, 30HP

12 Stations Tool Turret

12” 3 Jaw Chuck

CNC Control Fanuc 21-T

Date of Manufacture; 1997

ONE (1) NAKAMURA TOME CNC TURNING CENTRE

MODEL: 20II

Lens Quick Load Bar Feeder

Programmable parts catcher

CNC sub-spindle

Parts off detection

Turret collision detection system

Part eject conveyor

N -T tool setter – C (autotype)

Part program storage and editing 40m

CNC Control Fanuc 18TA

Date of Manufacture; 1998

slide17

SIX (6) BRIDGEPORT BR2J

Turret Milling Machine with DRO

Work Table 78” x 18”

4200-RPM Spindle, 2 HP

THREE (3) BROTHER TAPPING MACHINES

Capacity #0-80 UNF to 1/4”-28 UNF

ONE (1) HARDINGE DSM 59

Tool Room Lathe with DRO

Swing Over Bed  8”

Spindle Bore  1”

3000-RPM Spindle, 1.5 HP

Date of Manufacture; 1983

ONE (1) HARDINGE HLV-H

Tool Room Lathe with DRO

Swing Over Bed  8”

Spindle Bore  1”

3000-RPM Spindle, 1.5 HP

Date of Manufacture; 1982

MITSUBISHI EDM GANTRY 500

CNC microprocessor 32-bit

Digital AC-servo drive

Axis speed X, Y, Z max.2000 (78.7”/min.)

Setting (command) units (0.001 or 0.0001)

X/Y/Z inside work area (20.7” x 15.7” x 14.8”)

Y (from electrode changer and loading position, 26.6”)

Bearing surface (W x D) (28.7” x 24.8”)

Load Capacity (2,200 lbs)

INTERGRATED C-AXIS:

Number of revolutions-adjustable (10 or 20 rpm)

Angle positioning (0.001 degree)

Load Capacity (110 lbs)

Maximum head load (220 lbs)

Maximum clearance electrode clamping chuck to work table (22.6”)

Date of Manufacture; 1997

slide19

ONE (1) TACCHELLA 1018 UM

Universal High Precision Cylindrical Grinding Machine

External, Internal

Automatic Grinding Cycle

Grinding Dia  14”

Grinding Length 40”

Date of Manufacture 1988

ONE (1) ACER AGS-1224AHD

Precision Surface Grinder

Grinding Capacity 12” x 24” 

Date of Manufacture; 2000

ONE (1) JONES AND SHIPMAN 540

Precision Surface Grinder

Grinding Capacity 6” x 12”

TWO (2) CINCINNATI UNIVERSAL TOOL & CUTTER GRINDER

TWO (2) MAKINO UNIVERSAL TOOL & CUTTER GRINDER

slide21

SHEET METAL CAPABILITIESTHROUGH ASSOCIATED COMPANY

EQUIPMENT

Amada Vipros Queen Punch Press - 1996 + .004”

Amada Pega 357 CNC Punch Press - 1994 + .004”

Amada RG100 10’ CNC Brake Press - 1996 + .002”

Amada LCE-655 CNC Laser - 1995 + .0004”

Amada RG-80 NC Brake Press (80t.) - 1994 + .002”

Canox 250 amp air cooled tig welder - 1994

Lincoln 350 amp digital water cooled tig - 1995

Various presses re: hardware installations/ special apps.

10 ft. Chicago Brake

SOFTWARE

Amada 2D CAD/CAM software

Imports DXF and IGES Files