What is the difference between Spiral freezer and OctoFrost IQF freezer (1)

1. What is the difference between a Spiral freezer and an OctoFrost IQF What is the difference between a Spiral freezer and an OctoFrost IQF freezer? freezer? In the freezing industry, there’s no doubt that you’ve heard the terms spiral freezer and tunnel freezer, perhaps even in the same context. You may have been left wondering what the exact distinctions are if there are any, and how these impact processing. Today, those are the exact questions we’re aiming to answer and more. Keep reading to find a detailed comparison of the two freezer types, and the larger freezing ecosystem these are surrounded by. General comparison Firstly, let's get a broad overview. Three types of freezing machines use blast freezing: tunnel, spiral, and batch. Let's get it out of the way first, blast freezing, sometimes known as shock freezing, has the goal of reaching low temperatures very quickly by any means necessary. These means generally include blowing cold air across the freezer intensely. Contrast this with tunnel freezers, which are like blast freezers in that they are blasted with air inside but add to it by supplying a continuous line where copious quantities of product can be frozen for a prolonged period. This lends itself easier for working continuously and supplying a product around the clock, being used in the industry for multiple decades at this point. The idea behind it is robust and hasn’t required alterations over the years, necessitating less effort and labor when compared to ordinary batch freezers. That does not mean that the technology has remained stagnant, as indeed many manufacturers have innovated and perfected existing freezing approaches to create highly effective freezers that are specialized for different niches. Tunnel freezers, despite their superior performance for freezing, come with certain downsides. They are quite big and require more space in the facility where they will be installed. If you’re used to batch freezers, you can expect a tunnel freezer to take 2 times as much space for the same capacity. Additionally, tunnel freezers tend to have issues processing multiple types of products at the same time. It is designed for freezing a specific kind of product en masse, rather than variability in production. Spiral freezers are the natural competitor of tunnel freezers. They both are air-based and offer different advantages. Spiral freezers save a lot of space while supplying identical capacity. These are meant for enterprises that can receive help from having a complete freezing line but may not have the space for a tunnel freezer. This type has the smallest footprint out of the three and is slightly more expensive for it. Additionally, these have more moving parts and a more difficult construction, meaning both maintenance and installation will supply more challenges. Additionally, due to the high structure of spiral freezers, thorough cleaning can be a challenge that has possible risk for food contamination. Working details Generally, both use similar working technology, given that they seek to achieve the same goal of freezing products as quickly as possible. The structure itself is where the two immediately diverge: tunnel freezers, as per their name, have a long, tunnel-like structure. Spiral freezers have a more compact, cube-like shape as it houses the namesake spiral aiding in the freezing process.

2. There are multiple technologies available for each type of freezer, such as flash freeze and IQF. An IQF tunnel freezer is structurally complex and able to produce excellent results. Its advantage lies in the high-speed air suspending the product and then freezing each piece of it. This process avoids creating lumps and makes the final frozen goods more visually impressive. Ideal for shrimps, peas, or diced meat or vegetables, it can freeze products very quickly, invoking far less dehydration. This has the advantage of losing less product mass, and increasing yield. Certain products, such as the Octofrost IQF freezer, can supply excellent results in terms of food safety. A crucial element of tunnel freezing lines is their ability to transfer the product from one section to another. It used to be that the best the freezing industry could supply were conveyor belts, which were more difficult to maintain and replace. The freezing industry demanded innovation and Octofrost answered its call by creating the patented bedplate technology, an excellent solution that solved previously discussed issues and increased food safety tremendously. IQF technology IQF freezing equipment has the advantage of supplying overall higherproduct quality because of the quick-freezing process. This process locks in valuable nutrients, vitamins, and minerals so that they're kept in as great a quantity as possible until the product is first thawed. Beyond that, the minimal dehydration and quick freezing also mean the product will look substantially more appetizing, as there will be no changes to the color, texture, smell, and so on. Spiral freezers are much harder to clean than the Octofrost-supplied solution, as the structure inside is drastically different, which makes it harder to inspect. Cleanability helps boost food safety and then improves sales. The IQF freezer discussed in this section manages to also be smaller than spiral freezers, meaning that one of the key advantages of spiral freezers has been eliminated. If you're looking for a more specialized, efficient, and compact solution, then the proposed IQF freezer should be ideal for you. Developed in 2021 it is a novel, efficient and lucrative solution proposed by a veteran of the industry. The efficiency and yield are guaranteed to be high thanks to the high volume and speed of air streams. The world of freezing has never been this exciting, as modern solutions can supply many advantages of existing technologies or approaches without carrying over the downsides. Spiral freezers have their place in the industry, but for most applications IQF freezers have them beat. It can reduce dehydration and preserve the natural shape, flavor, volume, appearance, and nutritive value. Discover more at https://octofrost.com/.