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Local initiative Supply chain 66 Y of tradition 30 companies 8000 employees

AVIATION VALLEY ASSOCIATION - partner. Local initiative Supply chain 66 Y of tradition 30 companies 8000 employees Rzeszow University of Technology Airport. http://www.dolinalotnicza.pl. AVIATION VALLEY ASSOCIATION - partner SNECMA POLSKA Sp. z o.o.

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Local initiative Supply chain 66 Y of tradition 30 companies 8000 employees

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  1. AVIATION VALLEY ASSOCIATION - partner • Local initiative • Supply chain • 66 Y of tradition • 30 companies • 8000 employees • Rzeszow Universityof Technology • Airport http://www.dolinalotnicza.pl

  2. AVIATION VALLEY ASSOCIATION- partner SNECMA POLSKA Sp. z o.o. Company of Aviation Valley Association Snecma Polska Sp. z o.o.founded in 2001 • Producer of gears and shafts for military and civil aircraft engines, Employment: 35

  3. AVIATION VALLEY ASSOCIATION– partner "PZL-ŚWIDNIK" S.A. Company of Aviation Valley Association "PZL-Świdnik" S.A.founded in 1951 • Producer of helicopters: SW-4, W-3 Sokół family, Mi-2, PZL - Kania; gliders: PW-5 and PW-6; airframe structures. • Training of helicopter flying and maintenance personnel. Employment: ~2400

  4. AVIATION VALLEY ASSOCIATION– partner AVIO POLSKA Sp. z o.o. Company of Aviation Valley Association Avio Polskafounded in 2001 • Engineering Center for design and analyses of selected high-tech aeronautical engine components: - turbine disks, blades,vanes, structures - gearboxes - space propulsion parts • Product Unit for manufacturing of high-tech turbine blades for aeronautical engines Employment: ~100

  5. AVIATION VALLEY ASSOCIATION– partner MARGAŃSKI & MYSŁOWSKI ZADŁADY LOTNICZE Sp. z o.o. MARGAŃSKI & MYSŁOWSKI ZADŁADY LOTNICZE Sp. z o.o.founded in 1986 • First private aviation company in Poland after II WW • Repairs of gliders and light airplanes • Reconstruction of old-timers • Production of competition aerobatic gliders • Development of gliders, light airplanes and a training jet • Development of composite structures (wind turbine blades, motor-car bodies etc.). Employment: 34

  6. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Company of Aviation Valley Association • The biggest aerospace companyinPoland • Acquired by UTC in 2002 • Fast and dynamic development • Investment of 50 M USD sincethe acquisition • Know how and new technology transfer • WSK has become a locomotiveofthe region • WSK has initiated Aviation Valley • F-16 offset funding support Aviation Valley

  7. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. AN EXAMPLE OF INDUSTRIAL LABORATORY FOUNDRY, MECHANICAL, METALLOGRPHIC LABORATORIES

  8. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Employees employed and collaborating with the labs

  9. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Description of activity • Term Foundry Laboratoriesmeansthe units in Metallurgical Plant and Casting Bussines Unit that carry out tests and investigations for the Metallurgical Plant and CBU and some test for other Shops of WSK Rzeszow. The Laboratories deal with following: • Chemical Analysis • Metallography and Mechanical Testing • Mould and Core Materials Testing • X-ray and Penetrant Defectoscopy • Dimensional Measuring

  10. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Chemical Analysis CAPABILITY - BASIC EQUIPMENT Instrumental chemical analysis of metals Core equipment ThermoARL4460 forFe, Al,Ni, Co Optical emission spectrometersBaird Model DV 4and Yvon Jobin 132F for Fe, Al, Ni, Co, Mg, Ti and Baird Model FS 1for Fe Analyser C, S HORIBA 8200Spectrophotometer MARCEL PRO Gas chromatograph HP 4890D; Glass film spectrograph units

  11. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Chemical Analysis Opitacal emission spectrometer Thermo-ARL 4460

  12. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Chemical Analysis Opitacal emission spectrometer BAIRD DV4

  13. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Chemical Analysis Opitacal emission spectrometerJvon Yobin JY 132F

  14. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Chemical Analysis C S analyzer HORIBA EMIA 8200

  15. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Metallography CAPABILITY - BASIC EQUIPMENT Macro evaluation (grain size, grain flow, fracture)Microstructure evaluation (microporosity, alloy depletion etc.) using computer aided method Core equipment Optical metallography microscopes joined with computer equipment with quantitative image processing software(APHELION, METILO. AXIO VISION & MULTISCAN) ) and all auxiliary devices:OLYMPUS MPG 3ZEISS Axiovert 200 MAT, NEOPHOT 2 Stereoscopy microscope ZEISS STEMI DV4Metalography polishing machine LAMPLAN Set of machines for sample preparing

  16. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Metallography Metallography microscopesOLYMPUS PMG 3NEOPHOT 2

  17. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Metallography Metallography microscopeZEISS Axiovert 200 MAT Stereoscopy microscope ZEISS STEMI DV4

  18. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Metallography Metallography polisher Lamplan

  19. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. MechanicalTesting CAPABILITY - BASIC EQUIPMENT Tensile testing at room temperature;Impact testing (Charpy method at roomand minustemperatures to –70oC);Hardness testing (Brinell and Rockwell) Core equipmentTesting machine with extensometer and test software for mechanical testingZWICK 200 kN & ZWICK 100 kN. Impact test Charpy pendulum hammer with frozen facility to tests at minus temperatures TestersBrinell& Rockwell

  20. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Mechanical Testing Testing machineZWICK 10 kN

  21. Mould and Core Materials Testing AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. CAPABILITY - BASIC EQUIPMENT Testing all materials (sands, binders and additives) used for mouldand core making; Testing mould and core mixtures ready for use; Evaluation new materials before implementation into productionCore equipment Kit of units for testing and investigations mould and core material during receiving and „in process” control

  22. Mould and Core Materials Testing AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Gaseous tester Strength mixture tester

  23. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. X-ray Defectoscopy CAPABILITY - BASIC EQUIPMENTX-ray defectoscopy of products using film and real time free-film methodsCore equipment • X-ray Apparatus of 320 kV - ANDREX, YXLON –225 kV – YXLON i 160 kV - PHILIPS film-free fluoroscopy image detection facility • Film Processor NDT AGFA • Kit of equipment fot radiograph viewing ans X-ray system control

  24. X-ray Defectoscopy AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Free-film X-ray apparatus with real time fluoroscopy image detecting

  25. X-ray Defectoscopy AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Film ProcessorNDT AGFA X-ray ApparatusDC320 kV YXLON

  26. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Fluorescent Penetrant Defectoscopy CAPABILITY - BASIC EQUIPMENT Surface defectoscopy of products for detectindg unvisible „open to surface” micro – defects Core equipment Line for penetrant treatment and developing of the defects Kit of equipment for detection of the defects under UV ligth (black light)

  27. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Fluorescent Penetrant Defectoscopy Line for penetrant treatment and developing of the defects

  28. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Dimensional Measuring MCAPABILITY - BASIC EQUIPMENT Measuring all dimensions including airfoil profiles derived from mathematical curves and surface texturesCore equipment Universal Electronic Measuring Machines MITUTOYO & IOS Set of miscenlaous conventional measuring instruments and gaids

  29. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Dimensional Measuring Universal Electronic Measuring Machines CMM MITUTOYO

  30. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. TASKS of SECTION • Test and Measurement Section carries out among other things: • vibration measurements, acquisition and analysis including modal analysis of gearboxes and aviation engines components • machine tools diagnostic • vibration measurement of base • measurements, acquisition and analysis of static and dynamic stress (also in rotating parts) • fatigue tests of samples, blades and other gearboxes and aviation engines components • measurements of pressure, fluid flow, noise, temperature and rotating speed • developing of the software for PCs cooperating with measurement devices – electronic system of blade dimensions inspection, data acquisition systems, measurement stands etc. • designing and manufacture specialized measurement devices (e.g. for vibration measurements, microprocesor torque measurement systems)

  31. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. MULTI-CHANNEL ANALYSIS & DATA ACQUISITION SYSTEM PULSE

  32. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. 32-CHANNEL ANALYSIS & DATA ACQUISITION SYSTEM ESAM 3000

  33. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. STAND FOR FATIGUE TESTS

  34. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. 16-CHANNEL DAT RECORDER PC216Ax

  35. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. DIGITAL STORAGE OSCILLOSCOP CLASSIC 6500

  36. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. 4-CHANNEL CONDITIONING AMPLIFIERS

  37. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. ACCELEROMETERS & IMPACT HAMMER FOR MODAL ANALYSIS

  38. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. PRESSURE TRANSDUCERS

  39. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. 4-CHANNEL COLLECTOR (MERCURY, 20000 rpm)

  40. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Capability of Main Metallurgist WSK „PZL-RZESZÓW” S.A. Department laboratories.

  41. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Certificates of Laboratory

  42. Stress rupture tests AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Strength tests

  43. Creep tests AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Strength tests

  44. Tensile tests at environmentand elevated temperature (up to 1000 deg. C). AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Strength tests

  45. Hardness measurements AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Strength tests

  46. Heat treatment of samples Jominy test AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Strength tests

  47. Microscopic evaluation(material microstructure, diffusion coatings microstructure, near surface changes microstructure, etc.) AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Metallographic tests

  48. HV i HK microhardness measurements and evaluation of hardened cases depthby microhardness distribution method AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Metallographic tests

  49. Material expertise – identification of material defects, causes determination of damages and failures parts of assemblies after operation AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Metallographic tests

  50. AVIATION VALLEY ASSOCIATION- partner WSK „PZL – Rzeszów” S.A. Planned purchase of laboratory equipment • Equipment for preparing of metallographic samples(cut-off machine, automatic polishing machine) • Optical microscopes • Rockwell, SuperRockwell and Brinell hardness testing machines • Salt spray chamber • Furnace for heat treatment of samples • Thermal chamber with forced circulation of air

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