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PSI-Purdue-Clemson Team

PSI-Purdue-Clemson Team. Federal Highway Administration Solicitation No. DTFH61-08-C-00016. Update on Objectives 1 – Tasks 1- 4. T. Kim , J. Olek , Y. C. Chiu, N . Whiting and T. West Purdue University. FHWA ASR Technical Working Group Meeting May 23, 2012 Austin, Texas.

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PSI-Purdue-Clemson Team

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  1. PSI-Purdue-Clemson Team Federal Highway Administration Solicitation No. DTFH61-08-C-00016 Update on Objectives 1 – Tasks 1- 4 T. Kim, J. Olek, Y. C. Chiu, N. Whiting and T. West Purdue University FHWA ASR Technical Working Group Meeting May 23, 2012 Austin, Texas

  2. Objective 1- List of Tasks • Task 1: Role of lithium (and other ions) in preventing or reducing the effects of ASR • Task 2: Role of Calcium ions in ASR • Task 3: Role of deicers, hydroxyl and alkali ions • Task 4: Role of aggregate • Task 5: Role of Moisture and Crack • Task 6: Monitoring Crack formation

  3. Objectives for Tasks 1, 2 and 4 • Tasks 1 and 2 (Role of lithium and role of calcium) • Determination of changes in composition of the pore solution and the content of Ca(OH)2 in mortars undergoing ASR • Correlation of changes in chemical composition in pore solution with mechanical expansion • Task 4 (Role of aggregates) • Examination of the role of chemical composition, structure and mineralogy of aggregates in the overall mechanism of ASR • Establishment of database of kinetic parameters for reactions involving silica minerals in concrete-like (high pH) environment • Development of the kinetic model for prediction of the extent of ASR

  4. Potential deliverables for Tasks 1, 2 and 4 • Establishment of the database of kinetic parameters for reactions involving silica minerals • Having this data will help with • quantitative analysis of ASR and with • screening of potentially reactive aggregates • Establishment of the framework for predicting potential reactivity of certain types of aggregates based on the fundamental principles

  5. Progress update Tasks1 and 2 Task 4 • Silica minerals undergoing ASR • Changes in pore solutions (30%) • Changes in alkali concentration (40%) • Changes in the content of Ca(OH)2 (40%) • Quantitative information about formation of ASR gel (40%) • Effects of temperatures (40%) • Model linking mineralogy of aggregates with the extent of ASR • Establishment of kinetic parameters (40%) • Verification through the experiments (0%) • Expected completion date: Dec, 2012 • Specimens undergoing ASR • Changes in composition of pore solution (100%) • Changes in alkali concentration (100%) • Changes in the content of Ca(OH)2 (100%) • Effects of temperatures (100%) • SEM analysis (60%) • Expansion (95%) • Expected completion date: July., 2012 Need to Correlate Chemo-mechanical study Suggested additional Task • Mechanical properties of ASR gel using the nanoindentaion • Expected completion date: Dec., 2012

  6. Progress update: Tasks 1&2 Changes in chemical composition of pore solution undergoing ASR Experimental Program: Mortar specimens undergoing ASR • Analysis of pore solutions from mortars (IC and AA) completed • Quantification of the Ca(OH)2 content (TGA) completed • SEM investigation of ASR gels- ongoing

  7. Progress update: Tasks 1&2 Changes in chemical composition of pore solution undergoing ASR Effects of type of aggregate (NR and R) on alkali ions (Na+ and K+) Effects of Temperatures (55°C and 38°C) Concentrations normalized w.r.t the one day concentration values K+ ions Na+ ions Remain constant Remain constant Decrease due to ASR Decrease due to ASR • The reduction in alkali ion concentration in R mortars only, (due to formation of ASR gels)

  8. Progress update: Tasks 1&2 Changes in chemical composition of pore solution undergoing ASR Effects of type of aggregate (NR and R) on OH- ions Effects of Temperatures (55°C and 38°C) Concentrations normalized w.r.t the one day concentration OH- ions • In NR mortars, slightly decreasing concentration of OH- ions at 55°C • Clearly decreasing trends in OH- concentration in R mortars (reaction with silica) Remain constant Slightly decreasing Decrease due to ASR

  9. Progress update: Tasks 1&2 Changes in chemical composition of pore solution undergoing ASR Effects of addition of LiNO3 on concentrations of alkali ions in pore solution Effects of Temperatures (55°C and 38°C) Concentrations normalized w.r.t the one day concentration values Na+ ions K+ ions • Addition of LiNO3 significantly reduces the loss of alkali ions (0%Li > 35%Li > 100%Li) • Alkali ions do not combine with silica ions and remain in the solution

  10. Progress update: Tasks 1&2 Changes in chemical composition of pore solution undergoing ASR Effects of addition of LiNO3 in mortar on OH- and Li+ ions Effects of Temperatures (55°C and 38°C) Concentrations normalized w.r.t the one day concentration values OH- ions Li+ ions Remain constant or slightly decrease Decrease due to ASR • No effects of addition of LiNO3 on levels of OH- ions, implying that Li+ ions do not have effect on the dissolution of silica (due to OH- ions attack on the silica surface) • In reactive mortars, the concentration of Li+ ions decreases continually

  11. Progress update: Tasks 1&2 Changes in chemical composition of pore solution undergoing ASR Use of kinetic law to explain the observed changes in alkali levels Threshold of [Na++K+]: 0.22 M R0.55+0%Li R0.55+0%Li • Linear correlation was observed between ln[Na++K+-0.22] and time. This can be interpreted as representing ASR as the first order reaction with respect to alkali ions. • Slopes of the line represent the rate constants (kexp, s-1)for each temperatures

  12. Progress update: Tasks 1&2 Changes in chemical composition of pore solution undergoing ASR Use of kinetic law to explain the observed changes in alkali levels 55°C 38°C 23°C R0.55+0%Li R0.55+0%Li • Constant value of kexp (at specific temperature) and the good fit for Arrhenius equation indicate that for a specific system (having given composition and aggregate type) the rate and the extent of ASR depend mainly on the sum of the concentration of alkali ions ([Na++K+]).

  13. Progress update: Tasks 1&2 Changes in chemical composition of pore solution undergoing ASR Use of kinetic law to explain the observed changes in alkali levels 55°C 38°C 23°C R0.55+0%Li R0.55+0%Li • This results strongly indicate that the ASR extent can be directly associated with a simple first order reaction in terms of [Na++K+]

  14. Progress update: Tasks 1&2 Changes in chemical composition of pore solution undergoing ASR Correlation between expansion and the change in alkali levels • Overall trends of expansion are very similar to the trend of the normalized consumption of available alkali ions [Na++K+-0.22] • In low temperatures, the expansion is delayed with respect to the observed consumption of alkali ions • The results strongly indicate that extent of expansion can be correlated to the extent of alkali consumption • Normalized consumption of [Na++K+-0.22] were computed using the rate equation

  15. Progress update: Tasks 1&2 Changes in chemical composition of pore solution undergoing ASR Correlation between expansion and the change of Li+ levels • The use of kinetic law to explain the observed change of Na+ and K+ ions more complicated in the presence of Li+ ions (ongoing effort). • Clear change in the expansion rate observed at the point of depletion of available Li+ ions. • These results seem to indicate that the Li+ ions available in the pore solution are preferentially consumed in the ASR and thus suppress the expansion. • Note: Normalized consumption of [Li+-0.015] were computed using the rate equation similar to sodium rate equation

  16. Progress update: Tasks 1&2 Changes in chemical composition of pore solution undergoing ASR Change of Ca(OH)2 content in mortars undergoing ASR • The content of Ca(OH)2 in the reactive mortars (with or without LiNO3) remained more or less identical over time regardless of the temperature.

  17. Progress update: Task 4 Silica minerals undergoing ASR (Reactor method) Role of the aggregates • To advance the previous relation between ASR extent and [Na++K+] ions, the investigation of the rate constant (kexp) is required since this constant is dependent on the nature of reactive aggregates. • One of the main factor to influence of their reactivity is the type of reactive silica minerals in the reactive aggregate. • Thus, constructing the kinetic parameters for reactive silica minerals involving ASR process will help with quantitative analysis of ASR.

  18. Progress update: Task 4 Silica minerals undergoing ASR (Reactor method) Reactor Method • Developed by Bulteel et al. (2002) • Chemical method for quantitative measurement of extent of ASR Sample Preparation • Placed in the oven at one of the designated temperatures (38°C, 50°C and 80°C) Polypropylene Copolymer container 20 ml of alkaline solution (0.8 M) (NaOH, KOH or NaOH+KOH) • Stored in the oven for the period from 1 to 50 days 5 grams of silica mineral (cristobalite) +0.5g of Ca(OH)2

  19. Progress update: Task 4 Silica minerals undergoing ASR (Reactor method) Treatment during Reactor Method Experiment Stage I Stage 2 Stage 3 Stage 4 Solutions Na+, OH-, Ca2+, H2SiO42- , H3SiO4- Sound silica • Filtration of solution Ca(OH)2 • Acid treatment • - 250ml of 0.5 M HCl • Thermo treatment • - 1000°C Degraded silica C-S-H, C-Na-S-H

  20. Progress update: Task 4 Silica minerals undergoing ASR (Reactor method) Test Matrix • Experiments in progress

  21. Objectives of related studies (Tasks 1 and 3) Task 1 (Role of lithium) • To provide better understanding of the role of lithium ions • Establishment of model to predict the extent of Li+ ions loss from the pore solution • Development of Li+ ion delivery method which can potentially minimize early age losses Task 3 (Role of deicers) • Strengthening the understanding of the effects of deicers on ASR Potential deliverables • The model to predict the extent of Li+ ions loss from the pore solution • The technique to reduce the required LiNO3 dosage for effective mitigation of ASR • Advanced understanding the role of deicers in ASR

  22. Progress Update: Tasks 1 and 3 Task 1 • Assessment of the interaction between lithium and other ions (100%) • Establishment of model to predict the extent of Li+ ions loss from the pore solution (100%) • Providing better understanding the role of lithium (90%) • Development of Li+ ions delivery method which can potentially minimize early age losses of the admixture (40%) Expected completion date: Dec., 2012

  23. Progress Update: Tasks 1 and 3 • Task 3 • Study of the formation of potassium sulfate phases in the presence of potassium acetate (100%) • Evaluation of morphology and composition of ASR gels formed in the presence of different deicers (70%) • Evaluation of the level of hydroxyl ions in systems exposed to different deicers (50%) • Mortar bar expansion tests (80%) Expected completion date: Dec., 2012

  24. Progress update - Model for determining the loss of lithium ions due to cement hydration- Plot of measured vs. predicted concentration of Li+ ions (3 different sets of data, 5 different cements, 4 different w/c and 8 different lithium dosages Verification of the model equation (data from Kim and Olek (2012), Bérubé et al., CCR, Vol. 34 (2004), pp. 1645-1660 and Diamond, CCR, Vol. 29 (1999), pp. 1271-1275)

  25. Progress update - Role of deicers - Mortar bar expansion test (Modified ASTM 1260) • Three types deicers • 23% NaCl, 25% MgCl2, 28% CaCl2 • Type Ihigh alkali cement (Na2Oeq = 1.04%) • Two types fine aggregates • Non-reactive:Ottawa sand • Reactive:Jobe sand • W/C=0.47

  26. Progress update - Mortar bar expansion tests (1/3)- • Specimens immersed in DI water, NaOH and NaCl exhibit more or less same expansion (less than 0.02% at 14 days) • Specimens in CaCl2 show some expansions even in non-reactive aggregate • Specimens in MgCl2 show some shrinkage up to 2 days and then slightly expand • Overall, all specimens exhibited less than 0.1% of expansion at 14 days

  27. Progress update - Mortar bar expansion tests (2/3)- • Specimens immersed in NaCl and NaOH exhibit significant expansion caused by ASR • Specimens in CaCl2 also expand but the level of expansion is much lower than those in NaCl and NaOH • Specimens in MgCl2 also show some shrinkage

  28. Progress update - Mortar bar expansion tests (3/3)- • NaCl clearly affects the expansion of reactive mortar specimens, which indicate the acceleration of ASR • Reactive mortar specimens in CaCl2 and DI water show higher expansion than non-reactive mortar specimens in CaCl2 • Up to 6 days, expansions of specimens immersed in MaCl2 does not show clear difference between reactive and non-reactive mortar specimens

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