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Project Timing for Rotary Tooling Implementation

Detailed timeline and steps for the identification, testing, machining, and assembly of rotary tooling components. An overview of the project progress and estimated completion dates for various tasks involved.

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Project Timing for Rotary Tooling Implementation

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  1. NPD – Project Timing 26 April 2011 1

  2. Rotary Tooling Timing 250 mm - 3 sets now identified for Keystone field test Need to do testing to determine shapes Timing TBD?... 1000 mm TBD – based on where it is going 3 Parts Drum Est. 12 wk lead time (1st part) Knockouts Inner Platen Plan 6/1 kickoff for 9/1 delivery

  3. The following lists the steps and estimated completion dates 1. Purchase material:  complete 2. Programming:  50% complete 3. Tooling: Complete less the line boring bar 4. Nomura boring mill:                                3/3 Center Bore 5. Leblond lathe                                           3/5          Rough OD 6. Niigata                                                   3/9         Rough Facing / Boring Bore Steps inside 7. 6va MCVA Gantry                                    3/23       Rough outside mill work (updating wiring) 8. Niigata                                                   4/18       Finish inside boring 9. Nomura                                                  4/27       Center Bore – final line bar inside boring 10 .Leblond                                                  5/4           True up OD 11. 6va  MCVA Gantry                                     5/9       Finish outside milling  12. OD Grinding                                             5/16        Outside Shop - Grinding 13. 6va   MCVA Gandry                               5/20        Final vacuum pocket manufacture 14. Plating                                                  5/23       Send to Chrome Plating 15. Plating                                                  5/30       Review at Walco 16. Ship to Provisur Technologies                5/31 Mandrel Timing

  4. Hopper Timing Pre-Machine Parts back from Walco 4/19 Assemble Hoppers at Ace 4/20 – 4/28 Ship Hoppers back to Walco 4/29 Machine Hoppers at Walco 4/30-5/10 Ship Hoppers back to Ace 5/11 Final shot blasting at Ace 5/12-5/23 Hopper 1 to Provisur 5/24 Hopper 2 to Provisur 6/1 Hopper 3 to Provisur 6/8 Rotary/Accumax Hopper Timing

  5. 1000 mm Rotary Former Unit #2 / Material Lead Time250mm 1045 Steel1000mm Unit #1 Rolloy Unit #2 To use a 1045 Bar Est – 1045 approx $4K cheaper than Rolloy ($10K vs $14K) Long Lead Time Item - Mandrel Raw Material 16 – 20 Weeks Machining 10 Weeks Need to work to improveIf… Unit #2 Build 2/15/2012 - Rolloy Material Kickoff 5/1 would have been needed Unit #3 Build 5/15/2012 - Rolloy/1045 Material Kickoff 8/1 neededNeed to finalize build plan & Mandrel Material Decision Engineering looking at alternative materials Using Rolloy now.. Now considering stainless or 1045 HR once design finalized

  6. Project: Accumax500 – Original Timing – 3/1/2011 Quantity per year – 10 Units Prototype Timing (Units #1 & #2 / one Poultry & one Red Meat) 3/4 Frame Print Complete (Ace 5 wks LT – with no timing contingency) 3/8 Hopper Prints Complete (LT TBD – not yet quoted) 3/8 Milestone - Prints Complete 3/8-3/10 Prototype Part P.O.’s Kickoff 4/30 Unit #1 Parts Received – Frame Etc 5/16 Unit #1 Hopper Received 5/1-6/13 Unit #1 Mokena Machine Build and Test (4 weeks) 6/13 Milestone – Unit #1 Prototype Machine Build complete 5/15 Unit #2 Parts Received – Frame Etc. 5/30 Unit #2 Hopper Received 6/13 Unit #2 Mokena Machine Build and Test (6 weeks) 7/31 Milestone – Unit #2 Prototype Machine Build Complete 6/13 – 9/30 Customer trials (12 weeks) 10/1 Milestone – Machine Certified as Production Released

  7. Project: Accumax500 – Revised 3/31/2011 Quantity per year – 10 Units Prototype Timing (Units #1 & #2 / one Poultry & one Red Meat) 3/4 Prints released 3/31 Shaft Feed Screw Print Released 4/8 Pump box Print Release & 8 Misc Parts 5/13 Unit #1 Parts Received – Frame Etc 5/16 Unit #1 Hopper Received 5/27 Unit #1 Pump Box Receipt / Misc Parts (7 Wks) 6/1- 7/15 Unit #1 Mokena Machine Build and Test (6 weeks) 7/15 Milestone – Unit #1 Prototype Machine Build complete - Poultry 6/15 Unit #2 Parts Received – Frame Etc. 6/15 Unit #2 Hopper Received 7/1 Unit #2 Pump Box Received 7/15-8/1 Unit #2 Mokena Machine Build and Test (6 weeks) 9/1 Milestone – Unit #2 Prototype Machine Build Complete – Red Meat 7/15 – 10/15 Customer trials (12 weeks) 10/15 Milestone – Machine Certified as Production Released Note – 3 More units expected to be sold in 2011

  8. Project: Accumax500 – Revised Timing 4/25/2011 Quantity per year – 10 Units Prototype Timing (Units #1 & #2 / one Poultry & one Red Meat) 3/4 Frame / Hopper Prints released 3/31 Shaft Feed Screw Print Released 4/17 Pump box Print Release & 8 Misc Parts 4/27 Top Mounting Plate Due 5/6 Outside Conveyor Due 5/13 Unit #1 Parts Received – Frame Etc 5/16 Unit #1 Hopper Received 5/31 Unit #1 Pump Box Receipt / Misc Parts (6 Wks) 6/1- 6/30 Unit #1 Mokena Machine Build and Test (4 weeks) 6/30 Milestone – Unit #1 Prototype Machine Build complete - Poultry 6/15 Unit #2 Parts Received – Frame Etc. 6/15 Unit #2 Hopper Received 7/1 Unit #2 Pump Box Received – to work to improve 7/1-8/15 Unit #2 Mokena Machine Build and Test (6 weeks) 8/15 Milestone – Unit #2 Prototype Machine Build Complete – Red Meat 7/15 – 10/15 Customer trials (12 weeks) 10/15 Milestone – Machine Certified as Production Released Note – 3 More units expected to be sold in 2011

  9. Hopper Timing Pre-Machine Parts back from Walco 4/19 Assemble Hoppers at Ace 4/20–4/28 Ship Hoppers back to Walco 4/29 Machine Hoppers at Walco 4/30-5/10 Ship Hoppers back to Ace 5/11 Final shot blasting at Ace 5/12-5/23 Hopper 1 to Provisur 5/24 Hopper 2 to Provisur 6/1 Hopper 3 to Provisur 6/8 Frame Timing (2 Units) Machine Mounting Fixtures at Walco 3/15-4/7 Ship machine parts to Ace 4/8 Form / weld Frames at Ace 4/8 – 4/24 Send Frames to Walco 4/25 Machine Frames at Walco 4/26-5/5 Send Frames to Ace 5/6 Final Frame work / Sand blast 5/7-5/13 Receive Frame #1 at Provisur 5/13 Receive Frame #2 at Provisur 6/15 Accumax Parts Timing

  10. Project: “Piston Pump Project” Quantity per year – 8 Units 3/30 Project Kick’ed off 3/31 Design Review with Eng/Sourcing 4/4 Material being ordered (timing TBD) Key Parts Top plate - Rolloy Bottom plate - Rolloy Sides - Rolloy Valve - Rolloy L & R Front Plates - Rolloy Pump Outlet – SS 304 Valve Bearing T & B (Now Performoloy) 4/12 Prints being done – prioritizing difficult parts first 5/13 Parts to be received (timing TBD) Trying for 5/6 receipt date 5/24 Machine “Build” off current machine 6/3 Machine Complete - Ship Other critical parts to watch Cylinder (expect 4 wk lead time) Bearing Block Tube – Mfg and Plating

  11. Project: PMK…. Quantity per year – 5 Units Prototype Timing (Unit #1) 11/1/2010 Long Lead time items kicked off (mandrel, enclosure, pump box, drum raw material) 2/28 Milestone - Prints Complete 2/28-3/8 BOM review, MFG strategy Review, Packages assigned (1 week) 3/8-3/15 Quotes Complete – Part Kickoff (1 week) 3/15-6/1 Parts Received (10 weeks) 6/1-7/15 Machine Build (6 weeks) 7/15-9/1 System Electrical Configuration (6 weeks) 9/1 Milestone – Prototype Machine Build complete 9/1-10/1 Internal Mokena Trials (4 weeks) 10/1-12/1 Customer Trials (8 weeks) 12/1 - 12/31 Machine revisions / updates as needed (4 weeks) 1/1/2012 Milestone - Machine Certified as Production Release

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