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Roles of Japanese Assemblers in Transferring Engineering and Production Management Capabilities Technology: A case of Toyota. Kriengkrai Techakanont Faculty of Economics, Thammasat University 17 December 2007. Why?. MNCs view their global production as a network or GPN

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Roles of Japanese Assemblers in Transferring Engineering and Production Management Capabilities Technology: A case of Toyota

Kriengkrai Techakanont

Faculty of Economics, Thammasat University

17 December 2007


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Why? Production Management Capabilities Technology: A case of Toyota

  • MNCs view their global production as a network or GPN

  • Lack of understanding of the impacts of being a global production network on technology transfer

  • GPN will create new opportunities for host economies to upgrade their industrial sectors and promote technological capabilities


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Aims of this research Production Management Capabilities Technology: A case of Toyota

  • To study the roles of automobile assemblers in promoting Thailand as part of GPN and in transferring technology

  • To draw lessons for local parts firms and policy recommendations for policy makers to promote the industry


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Thailand’s Automobile Industry Production Management Capabilities Technology: A case of Toyota

  • The government had specific and clear goal to promote the industry

  • Reliance on foreign firms to promote supporting industries

  • Relatively short historical development

  • Export orientation industry

  • Integrated into part of global production network of many firms


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Thai Automobile Industry Production Management Capabilities Technology: A case of Toyota

Production capacity was 1.57 mil.unitsin 2006


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Car exports by brand (1997-2005) Production Management Capabilities Technology: A case of Toyota


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Production and Export in 2005 Production Management Capabilities Technology: A case of Toyota


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Data collection (2005-2006) Production Management Capabilities Technology: A case of Toyota

  • Visits assemblers (in Japan and Thailand)

  • In-depth interview with Toyota staff in Thailand and Japan

  • Visits part suppliers


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Technology Transfer as a Knowledge Conversion Process Production Management Capabilities Technology: A case of Toyota(Nonaka and Takeuchi 1995, McKelvey 1998)

Codified and tacit knowledge of the Technology owner

Codified and tacit knowledge of the Technology recipient

Internalization of knowledge by the recipient

Recipient

Transferor


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Model of Knowledge Conversion Production Management Capabilities Technology: A case of Toyota

  • Nonaka and Takeuchi (1995) proposed SECI model to analyze knowledge creation process

    • Socialization (Tacit-to-Tacit) : Share of tacit knowledge among individuals

    • Externalization (Tacit-to-Explicit) : Articulation of tacit knowledge to explicit format

    • Combination (Explicit-to-Explicit) : Combining of discrete pieces of explicit knowledge to make a new whole

    • Internalization (Explicit-to-Tacit) : Internalization of new explicit knowledge into individual tacit knowledge


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Intra-firm Technology Transfer and Knowledge Conversion Production Management Capabilities Technology: A case of Toyota



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IMV project Formation




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Processes that are Likely to be Transferred to Thailand Formation

Source: Adapted from Mori (2002); Fig. 2, pp. 33, and from interviews with manufacturers.


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Toyota’s Roles Formation

  • Necessity:

    • Competition in the world market

    • Advance in IT and computer technology

    • Pressure to shorten time-to-market

  • Toyota tries to promote

    • More efficient product development

    • More efficient production management

  • Technology transfer is necessary


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Toyota’s roles in transferring… Formation

  • Product engineering and design technology

    • Establishment of TTCAP-TH

    • Investment 2,700 m.baht

    • Train engineers in Japan (more than 200 persons) through “Inter-Company Transfer” (ICT) Program

    • Technology : Toyota Development System (TDS), V-Comm (Virtual & Visual Communication), digital mock-up


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Toyota’s roles in transferring… Formation

  • Process engineering and manufacturing technology

    • Train local staff in Japan

    • Dispatch Japanese expert to Thailand

  • Establishment of Global Production Center

    • Visual manual

    • Lower training cost

    • Lower technical support to overseas plant

  • Establishment of AP-GPC in August 2006

  • Establishment of TMAP-EM in April 2007


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Visual Manual Formation

Training steps


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Target of GPC Formation


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Toyota’s roles in transferring technology Formation

  • Management technology (Toyota Production System: TPS)

  • Establishment of “Toyota Academy” in 2004

    • In-house training (production skills)

    • Train suppliers, dealers, and affiliates (conceptual and managerial skills)

  • Diffuse TPS concept to suppliers through “Toyota Cooperation Club”

  • Key Successes of Knowledge-sharing Network

    • (1) motivate members to participate and openly share knowledge (2) prevent free rider problem (3) efficiently transfer knowledge.


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Toyota’s roles in transferring… Formation

  • Production management technology to suppliers

    • Toyota Cooperation Club

    • TPS Activity

    • Jishuken activity

  • Set up a “TPS Promotion Team”

    • Provide consultant service to suppliers

    • Rove experts to suppliers


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Knowledge-sharing Network in Quality Assurance (QA), Toyota Production System (TPS), and Quality Control Circle (QCC)


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1) Level up TPS leaders with TMC support Production System (TPS), and Quality Control Circle (QCC)

2) Each TPS Leader provide jishuken training to members

3) Each member do jisuhken by making a TPS model line

4) TPS final presentation

Number of Firms Participated in TPS Activities

TPS Promotion Activity Concept


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Implications to Local Suppliers Production System (TPS), and Quality Control Circle (QCC)

  • Heighten quality and capacity requirement.

  • Automakers require design capability

  • QCD + E+ M

  • Local firms lack of “process engineering” and “design” capability so they have limitation to be a part of supplier network

  • Acquiring foreign technology may be possible means to sustain business

  • Support from public sector is necessity


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End of Presentation Production System (TPS), and Quality Control Circle (QCC)

Questions and comments are welcome


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