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YS170 Dual Loop Programmable Controller. YS100 Series A Complete Process Control Solution!. YS100 Control Room Instruments. YS150 Pre-configured single loop YS170 Programmable dual loop (plus YS150) YS110 Standby manual station YS131 Dual input indicator with alarms

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ys100 control room instruments
YS100 Control Room Instruments
  • YS150 Pre-configured single loop
  • YS170 Programmable dual loop (plus YS150)
  • YS110 Standby manual station
  • YS131 Dual input indicator with alarms
  • YS135 Auto/Manual Station SV Loader
  • YS136 Auto/Manual Station MV Loader
  • YSS20 Programming Software
ys100 hardware platform
YS100 Hardware Platform
  • Surface mount technology: reliable & low power
  • Non-volatile memory (EEPROM)
  • Up to 400 lines of programming (YS170)
  • Modular construction with separate boards for:
    • Power supply (auto sensing AC or DC voltage)
    • Communications (RS485, DCS, Peer-to-Peer)
    • Signal conditioning input
  • Independent CPU’s for control and display
  • 24VDCPower for two-wire transmitters
  • Integral HARD MANUAL backup
ys150 pre configured
YS150 Pre-Configured
  • No programming
  • Setup without PC
  • 3 ready to go strategies
    • Single PID
    • Cascade PID
    • Hi/Lo Auto Select
ys170 programmable dual loop
YS170 Programmable Dual Loop
  • All the YS150 functions
  • 2 Independent PID loops
  • 400 lines of custom code
ys150 170 inputs outputs
YS150/170 Inputs/Outputs
  • Controller Inputs/Outputs YS150 YS170
    • Analog inputs 4 5
    • 4-20mADC analog output 1 1
    • 1-5VDC analog output 2 1
    • Selectable 4-20mA/1-5V 0 1
    • Discrete inputs 1 fixed function 6 DI/DO
    • Discrete outputs 5 fixed function (Software Selectable)
    • Independent PID loops 1 2
ys131 dual input indicator

YS131 Dual Input Indicator

Tag Name

FI-1076

FAIL

FAIL & ALM Lamps

ALM

LOOP 1

GPM

300.0

PV:

Process Variable

146.9

Set Point

CHANGE Key

(Press to Observe HH/LL

Alarm Value)

CHG

0.0

PAGE key

SHIFT

YOKOGAWA

ys135 sv auto manual station

Tag Name

HIC-1076

FAIL

FAIL & ALM Lamps

ALM

LOOP 1

C

GPM

CASCADE

(Remote SV)

300.0

Process

Variable

PV:

146.9

Set Point

SV:

M

Set Point

MANUAL Mode

Override Remote SV

150.0

/\ & \/ Local Set Point

0.0

PAGE key

SHIFT

YOKOGAWA

YS135 SV Auto/Manual Station
ys136 mv auto manual station

HIC-1076

Tag Name

FAIL

FAIL & ALM Lamps

ALM

LOOP 1

C

GPM

CASCADE

(Remote MV)

Control Input from

External Device

300.0

Process Variable

PV:

146.9

Set Point

M

Manipulated Variable

(Control Output)

MANUAL Mode

(Override Remote

MV)

MV:

77.7

0.0

PAGE key

C

O

/\ or \/ Output

SHIFT

YOKOGAWA

YS136 MV Auto/Manual Station
ys110 remote standby station

INPUT

100

BAT CHK

Powered by three

Can be inserted into

9VDC batteries

controller case

50

Provides 4-20mA

Powered by 110VAC

0

OFF

SET

output to control

while installed in

OUTPUT

CONT

100

element

enclosure

50

INC

MAN

DEC

0

YOKOGAWA

YS110 Remote Standby Station
ys100 signal conditioning
YS100 Signal Conditioning
  • One signal conditioning card per instrument
    • mV (/A01)
    • Universal thermocouple (/A02)
    • RTD (/A03)
    • Potentiometer (/A04)
    • Input isolator (/A05)
    • 2 wire transmitter input with isolation (/A06)
    • Frequency (/A08)
ys100 security features
YS100 Security Features
  • Password protection
    • Prevents unauthorized changes
    • Allows all parameters to be viewed but not changed
  • Built-in HARD MANUAL backup station
    • Used if controller fails
    • Controls Y1 analog output ONLY (LOOP 1)
    • Standard feature (specify it!)
ys100 display
YS100 Display
  • Display Technology
    • Backlit high resolution LCD
    • Blue background or white background
  • Display Screens
    • LOOP (1&2)
    • TREND (1&2)
    • ALARM
    • DUAL (1&2) (YS150 & YS170 only)
    • TUNING (PID values, alarm set points, etc.)
    • ENGINEERING(Eng. units, tag name, etc.)
wiring of 24vdc loop supply

+24VDC

Terminal 13

+

Two-Wire

YS150/170 Controller

Transmitter

-

4-20mADC

Xn + Input

Analog Input Terminal #

EJA

YEWFLOW

250 ohms

X1 Positive 1

X1 Negative 2

X2 Positive 3

X2 Negative 4

X3 Positive 5

X3 Negative 6

X4 Positive 7

X4 Negative 8

X5 Positive 9

X5 Negative 10

EXA pH200

Precision

+

Xn - Input

Resistor

Two-Wire

Transmitter

-

4-20mADC

Xn + Input

250 ohms

Two transmitters

can be powered...

Xn - Input

Precision

Resistor

Direct Input Option:

Reduces available power to ONE transmitter!!

Wiring of 24VDC Loop Supply
ys170 ys150 loop display

FIC-1076

FAIL

ALM

LOOP 1

TMP

122.5

C

GPM

300.0

PV:

A

146.9

Set Point

SV:

M

150.0

MV:

77.7

ALARM-1

PF

PF

OFF

0.0

C

O

SHIFT

YOKOGAWA

YS170/YS150 LOOP Display
  • Tag Number or
  • Descriptor

FAIL & ALM Lamps

  • Remote Set Point (CSV)
  • Local Set Point (SV) & Automatic
  • Manual Operation of Output (MV)

DATA WINDOW

  • Process Variable
  • Set Point Value
  • Control Output
  • Increase Set Point (SV)
  • Decrease Set Point (SV)
  • Programmable Function Key
  • PAGE Key

ALARM Indication

  • Manual Output
  • Keys (< & >)
  • SHIFT to observe
  • TUNING & ENG
ys170 ys150 trend display

FIC-1076

FAIL

ALM

TREND 1

PV1:

SV1:

MV:

146.9

150.0

77.7

C

GPM

300.0

A

  • Time base selectable
  • by configuration (CONFIG 2)
  • 90 seconds to 45 hours
  • 90 samples displayed
  • Always active
  • All keys operational as LOOP
  • display

M

PF

PF

OFF

1M

O.O

C

O

SHIFT

YOKOGAWA

YS170/YS150 TREND Display
ys170 ys150 alarm display

Process Alarms

  • High, low, deviation, velocity
  • System Alarms
  • Open input, output, defective A/D,
  • RAM, CPU
  • STC Alarms (Self Tuning Control)
  • Time out, high/low PB, TI, TD
  • High lighted = active/unacknowledged
  • alarm

FIC-1076

FAIL

ALM

ALARM

PROCESS SYSTEM

C

X1

PL1

PH2

A

X1

M

STC

PF

CLR

C

O

SHIFT

YOKOGAWA

YS170/YS150 ALARM Display
dual loop display

Tag Number or

  • Descriptor of LOOP 1
  • PV1 & SV1
  • highlighted
  • LOOP 1 operational
  • LOOP 2 can be only
  • viewed from DUAL 1
  • display

FIC-1076

FAIL

  • FAIL & ALM Lamps

DUAL 1

ALM

PV: 146.9

PV: 97.4

SV: 175.0

SV: 100.0

C

DEG

GPM

  • Remote Set Point (CSV)
  • Local Set Point (SV) & Automatic
  • Manual Operation of Output (MV)

2

1

300.0

200.0

A

Set Point

M

  • Increase Set Point (SV)
  • Decrease Set Point (SV)
  • Programmable Function Key
  • PAGE Key
  • Manual Output Keys
  • (< & >)
  • SHIFT + PAGE to
  • observe TUNING
  • & ENG Menus

PF

PF

OFF

0.0

0.0

MV: 77.7

C

O

SHIFT

YOKOGAWA

Dual Loop Display
tuning engineering group menus

FIC-1076

FIC-1076

FAIL

ALM

FAIL

ALM

TUNING MENU

ENG.MENU 1

C

C

PID 1

CONFIG 1

A

A

PID 2

CONFIG 2

M

M

STC 1

SMPL&BATCH

STC 2

SC MAINT

P&T REG

PASSWORD

I/O DATA

FX TABLE

PF

PF

SHIFT

SHIFT

YOKOGAWA

YOKOGAWA

Tuning/Engineering Group Menus
tuning menu pid 1

FIC-1076

PID1

FIC-1076

200.0

PB1

FAIL

ALM

TUNING MENU

STC OFF

PV1 146.9

C

PID 1

SV1 150.0

MV 77.7%

DV1 3.1

A

PID 2

PB1

200.0%

M

STC 1

TI1 10S

SAV

TD1 0S

SFA1 0.0

STC 2

SFB1 0.0

GW1 1.0%

GG1 1.000

P&T REG

PH1 300.0

PL1 0.0

DL1 100.0

I/O DATA

VL1 100.0

PF

VT1 1S

MH1 100.0%

ML1 0.0%

MR1 0.0%

CHG

RB1 0.0%

PMV1 0.0%

SHIFT

C

O

YOKOGAWA

Tuning Menu - PID 1
eng menu config 1

FIC-1076

CONFIG 1 PANEL

from ENG MENU 1

CONFIG 1

FIC-1076

PROG

CTL

FAIL

ALM

ENG.MENU 1

SET ENBL

C

CONFIG 1

CTL PROG

START TIM1

COMM -

COMWR ENBL

ADRS 1

STBIT 1

PAR NO

BPS 1200

ATSEL LOW

LOOP1 1

LOOP2 1

TRND1 1

TRND2 1

ALARM 1

DUAL1 1

DUAL2 1

DISP1 -

NAME1 PRM

DISP2 -

NAME2 PRM

PROG DEFAULT

REV 400.2

Press A button to

SET... PRESS /\ key

to allow ENABLE

Press A to high

light CTL... Press

& hold /\ button

to change CTL strategy:

SELECT

CASCADE

SINGLE

PROG

A

CONFIG 2

M

SMPL&BATCH

SC MAINT

PASSWORD

FX TABLE

PF

SHIFT

SHIFT

YOKOGAWA

ENG MENU - CONFIG 1
eng menu config 2

FIC-1076

CONFIG 2

FIC-1076

SCH1

3

FAIL

ALM

ENG.MENU 1

SET ENBL

C

CONFIG 1

PROG

CMOD1 -

BMOD BUM

CNT1 PID

ALG1 I-PD

ACT1 RVS

VDIR1 C-O

SCH1 000

SCL1 0

SCDP1 3

SCDV1 1

UNIT1 GPM

TRDT1 1M

TAG1 FIC-1076

CMOD2 -

BMOD2 BUM

CNT2 PID

ALG2 I-PD

ACT2 RVS

VDIR2 C-O

SCH2 1000

SCL2 0

SCDP2 3

SCDV2 1

UNIT2 %

TRDT2 1M

TAG2 -YS170-

A

CONFIG 2

3

M

SMPL&BATCH

SC MAINT

PASSWORD

FX TABLE

PF

SHIFT

YOKOGAWA

ENG MENU - CONFIG 2
tuning menu i o data

FIC-1076

I/O DATA

FIC-1076

FAIL

ALM

TUNING MENU

X1 48.9

X2 0.0

X3 0.0

X4 0.0

X5 0.0

Y1 77.7%

Y2 -6.3%

Y3 0.0%

DI1 0

DI2 0

DI3 0

DI4 0

DO2 0

DO1 1

C

PID 1

A

PID 2

M

STC 1

STC 2

P&T REG

I/O DATA

PF

SHIFT

YOKOGAWA

Tuning Menu - I/O DATA

Shows analog inputs

X1 - X5

Analog outputs

Y1 - Y3

Discrete inputs/outputs

DI or DO

0 = low

1 = high

pre configured single mode

FIC-1076

CONFIG 1 PANEL

from ENG MENU 1

CONFIG 1

FIC-1076

SINGLE

CTL

FAIL

ALM

ENG.MENU 1

SET ENB

C

CONFIG 1

CTL SINGLE

START TIM1

COMM -

COMWR ENBL

ADRS 1

STBIT 1

PAR NO

BPS 1200

ATSEL LOW

LOOP1 1

LOOP2 1

TRND1 1

TRND2 1

ALARM 1

DUAL1 1

DUAL2 1

DISP1 -

NAME1 PRM

DISP2 -

NAME2 PRM

PROG DEFAULT

REV 4.1

Press A button to

SET... PRESS /\ key

to allow ENABLE

Press A to high

light CTL... Press

& hold /\ button

to change CTL strategy:

SINGLE

A

CONFIG 2

M

SMPL&BATCH

SC MAINT

PASSWORD

FX TABLE

PF

SHIFT

SHIFT

YOKOGAWA

Pre-configured SINGLE Mode
pid tuning parameters

FIC-1076

FIC-1076

PID1

20.0

FAIL

ALM

PB1

TUNING MENU

STC OFF

C

PID 1

PV1 146.9

SV1 150.0

MV 77.7%

DV1 3.1

A

M

PB1

20.0%

STC 1

TI1 10S

SAV

TD1 0S

SFA1 0.0

SFB1 0.0

GW1 1.0%

GG1 1.000

PARAMETER

PH1 300.0

PL1 0.0

DL1 100.0

I/O DATA

PF

VL1 100.0

VT1 1S

MH1 100.0%

ML1 0.0%

MR1 0.0%

CHG

RB1 0.0%

PMV1 0.0%

SHIFT

C

O

YOKOGAWA

PID Tuning Parameters

PID 1 Display

from TUNING Panel

Press A button until PB1

is highlighted... Press \/

until PB1 is 20.0%.

Change TI1 to 10 seconds.

Press PAGE to return to

TUNING menu. Select

PARAMETER by pressing

\/ button... Press A until

PLG1 is highlighted... /\

until 1.0 is set...

rs485 communications option a31

FIC-1077

FIC-1076

FAIL

FAIL

ALM

ALM

LOOP 1

LOOP 1

TMP

172.5

TMP

C

GPM

GPM

5000.0

300.0

PV:

A

PV:

246.9

146.9

Set Point

SV:

M

SV:

250.0

150.0

MV:

MV:

77.7

77.7

PF

PF

PF

OFF

OFF

0.0

0.0

C

O

C

SHIFT

u

YOKOGAWA

u

YOKOGAWA

RS485 Communications Option (/A31)

122.5

C

A

M

Up to 16 instruments/serial port

PF

Available on ALL YS100 Series Instruments

O

SHIFT

peer to peer communications a33

MV1

SV1, Auto/Manual Status

PV1

Up to 16 Instruments

4 transmitting

16 receiving

YS-NET

FIC-1076

FIC-1076

FIC-1076

FIC-1076

FAIL

FAIL

FAIL

FAIL

ALM

LOOP 1

ALM

ALM

ALM

LOOP 1

LOOP 1

LOOP 1

TMP

122.5

TMP

122.5

TMP

122.5

TMP

122.5

C

C

C

C

GPM

GPM

GPM

GPM

300.0

300.0

300.0

300.0

PV:

PV:

PV:

PV:

A

A

A

A

146.9

146.9

146.9

146.9

Set Point

Set Point

Set Point

Set Point

SV:

M

SV:

SV:

SV:

M

M

M

150.0

150.0

150.0

150.0

MV:

MV:

MV:

MV:

77.7

77.7

77.7

77.7

PF

PF

PF

PF

PF

PF

PF

PF

OFF

OFF

OFF

OFF

0.0

0.0

0.0

0.0

C

O

C

O

C

O

C

O

SHIFT

SHIFT

SHIFT

SHIFT

u

u

u

u

YOKOGAWA

YOKOGAWA

YOKOGAWA

YOKOGAWA

Peer-to-Peer Communications (/A33)
yss20 210 programming software
YSS20-210 Programming Software
  • Required to write a custom YS170 program
  • Latest edition is Version 1.04
    • Required for peer-to-peer

communications option

(/A33 card)

    • Required for 400 steps

of programming

yss20 programming software
Write custom programs on PC

Upload/download programs from PC to YS170

Data monitoring mode

YSS20 Programming Software
fundamentals
Fundamentals
  • Basic Features
    • Library of 36 function modules (PID, function generators, math, boolean logic, etc.)
    • 400 lines of program possible, with comments
    • Flexible use of software flag registers
    • Subroutines and conditional branching
  • Location of important reference material
    • YS170 Programming Manual is the best source
      • TI 1B7C2-03E
    • Control Functions Manual
      • TI 1B7C1-01E
programming function modules
Programming Function Modules
  • PID Control (BSC, CSC & SSC)
  • Math Functions (+, -, *, /, SQT & ABS)
  • Program Constants (P, T & K)
  • Boolean Logic (AND, OR, NOT, EOR)
  • Alarms (HAL, LAL, DLM & VLM)
  • Discrete Inputs/Outputs (DI/DO)
  • Timers, Lead, Lag & Deadtime Functions (TIM, LED, LAG & DED)
  • Function Generators (FX & GX)
programming using the pc
Programming using the PC
  • File management
  • Program editing
  • Parameter editing
  • Communication
  • Documentation printing
stack registers operation

X1 + X2 = Y1

LD X1

LD X2

+

ST Y1

I/O

Registers

X1

X2

Y1

X1

X2

X1+X2

X1+X2

Stack

Registers

A

X1

A

A

B

A

B

B

C

B

C

C

D

C

C

C

Lost

Stack Registers Operation