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FRTOL Automotive Component Paint Technology - PowerPoint PPT Presentation


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FRTOL Automotive Component Paint Technology Aerospace Automotive Component Composites Electronics Leisure Recreational Farm Equipment Heavy Truck Markets Served Liquid paints 2k paints Gel coat / chop Powder coating Porcelain glaze EMI/RFI shielding Adhesive application Hard coat

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markets served
Aerospace

Automotive Component

Composites

Electronics

Leisure

Recreational

Farm Equipment

Heavy Truck

Markets Served
fanuc robotics toledo core competencies
Liquid paints

2k paints

Gel coat / chop

Powder coating

Porcelain glaze

EMI/RFI shielding

Adhesive application

Hard coat

FANUC Robotics ToledoCore Competencies
fanuc robotics application knowledge
FANUC Robotics Application Knowledge
  • FANUC Robotics 20 Years in Robotic Painting
  • Paint Products Designed, Manufactured, Integrated, and Serviced in North America
  • 225+ Employees Dedicated to Paint
  • Over 2000 Paint Robots in Industrial Applications and Over 6000 Paint Robots Market Wide Since 1982
  • Complete Support Network
  • Dedicated 6000 Ft2 Paint Lab for Industrial Applications
slide5

Industry Specific Paint LabDedicated To Automotive & General Industrial Applications

  • Four Booths
    • 12’, 16’, 20’ and 30’ Side Draft
    • Single Component, 2K, FRP, Glaze, Adhesive, and Powder Capabilities
  • Ovens
    • Large (9’x8’x10’) Gas Fired Process Oven
    • Small (16”x18”x12”) Electric Process Oven
  • Training Facility
    • Full System Operations Training
    • Product Operations & Programming Training
robotic painting justification
Robotic Painting Justification
  • Quality
  • Material Cost
  • Warranty cost
  • Labor Cost
  • Compliance
slide7

Quality

Automated robotic application of material brings consistency to the spray out process.

  • Improve appearance consistency
  • Improve product film build consistency
  • Provide consistent gun target distance
  • Reduce part defects
slide8

Gun triggers are precise

  • Consistent gun target distance
  • Consistent material delivery
  • Higher transfer efficiency
  • Overspray reduced

MaterialSavings

Repeatable robot paths and gun triggering means the material application will save material.

warranty
Warranty
  • Proper application per the specification
  • Eliminates product defects caused by build variation
  • Reduction of application related variables
  • Reduced part rework
  • Reduced scrap rate
labor
Labor
  • Reduce repetitive motion injuries
  • Reduced worker’s compensation claims
  • Reduce turnover of skilled operators
  • Increased throughput potential
  • Productivity increase
    • Multi shift operation savings
    • Larger reach capability
    • Greater painting speed endurance
slide11

Compliance

  • Removes employee from a hazardous environment
  • Eliminate cost of operator protective gear
  • Booth air can be recirculated
  • Lower booth air velocity
  • Lower VOC emissions in the air
  • Reduce abatement requirements
process advantages
Process Advantages
  • Narrow forearm
    • Allows for easy manipulation around parts
    • Multiple turn wrist provides provides for smooth playback
  • Fast axis speed and acceleration
    • Required for small parts painting
    • Meet demanding cycle times
  • Cast Aluminum Arm
    • Lightweight Arm (254 kg)
    • Requires Low Power Consumption (typical 2.5kv to 3.5 kv at 30 amps)
process advantages15
Process Advantages
  • Sealed hollow wrist
    • Contain paint hoses.
      • Allows for tight maneuvering without worry of hoses
      • Designed for the environment
      • Production Proven Same as P-155 / P-145
  • 5 kg / 7.5 kg Payload capable of variety of applicators
      • Conventional, electrostatic, airless, powder, rotary atomizers
      • Quick connect applicators
p 250 i a 15 key features and benefits
P-250iA/15 Key Features and Benefits
  • Application Flexibility Through High Performance
    • Large Reach - 1400/1400 arms
    • Painting Speed - 1500 mm/s
    • Payload - 15Kg Applicator & 15Kg on Arm
    • Sealed Hollow Wrist - 140deg bend
    • Industry’s Largest Work Envelope
    • Industry’s Fastest Joint Speeds
slide18

Application Flexibility

WorkEnvelope & Dimensions

P-250iA has the largest envelope and full axis motionrange

  • Features:
  • Offset arm improves near reach and extended arm improves far reach
    • Can paint across entire vehicle from one side
    • Excellent reach allows for painting near the robot and reduced rail travel
    • Can paint full fascia/bumper from ear to ear
    • ‘Flip-over’ option allows for single robot reach both sides
  • Benefit:
  • Reduces the size of spray booths
    • paint shop construction savings
    • energy savings
  • Reduces number of robots
  • Simplified paint path
    • reduced cycle time and teach time
slide19

Application Flexibility

WorkEnvelope Comparisons

Large Envelope

Small Footprint

70% larger work envelope

Robots lined up at floor and center of axis 1

Robots lined up at world frame origin

Improved near reach

P-250iA/15 vs P-145

slide20

Application Flexibility

  • Floor and invert mount
    • Robot can be mounted over the work area reducing the number of robots and floor space requirements
    • Industries largest inverted working envelope
    • Complete range of motion

Example: Can Replace Two Robots with One

slide21

Flexible Process Equipment Integration

Example: Arm Mounted Closed-Loop Paint Hardware

Recirculating paint supply lines (24 colors)

example arm configured with 2k gear pump fluid delivery

Flexible Process Equipment Integration

Example: Arm Configured with 2K Gear Pump Fluid Delivery

Pump Motors in

Elbow Casting

  • FRA Integral Pump Control (IPC) Solution
  • Both Resin and Catalyst Motors in Elbow Drive Casting
  • Ability for Fast Color and Catalyst Changes
  • Easy Access to Fluid Delivery Equipment
slide23

Flexible Process Equipment Integration

Examples of Paint Hose Routing Options

On arm style for large hose bundles

Festoon style for small hose bundles

slide24

`

`

Fanuc Robotics Two Component IPC Gear Pump

Control Simple Schematic

Solvent

Valve

Fluid

Regulator

FANUC

Motor

Pump

Transducer

Block

Hardener

Valves

Hardener

Mix

Tube

Check

Valves

To

Applicator

Solvent

Solvent

Air

Resin Supply