FRTOL Automotive Component Paint Technology - PowerPoint PPT Presentation

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FRTOL Automotive Component Paint Technology

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  1. FRTOL Automotive Component Paint Technology

  2. Aerospace Automotive Component Composites Electronics Leisure Recreational Farm Equipment Heavy Truck Markets Served

  3. Liquid paints 2k paints Gel coat / chop Powder coating Porcelain glaze EMI/RFI shielding Adhesive application Hard coat FANUC Robotics ToledoCore Competencies

  4. FANUC Robotics Application Knowledge • FANUC Robotics 20 Years in Robotic Painting • Paint Products Designed, Manufactured, Integrated, and Serviced in North America • 225+ Employees Dedicated to Paint • Over 2000 Paint Robots in Industrial Applications and Over 6000 Paint Robots Market Wide Since 1982 • Complete Support Network • Dedicated 6000 Ft2 Paint Lab for Industrial Applications

  5. Industry Specific Paint LabDedicated To Automotive & General Industrial Applications • Four Booths • 12’, 16’, 20’ and 30’ Side Draft • Single Component, 2K, FRP, Glaze, Adhesive, and Powder Capabilities • Ovens • Large (9’x8’x10’) Gas Fired Process Oven • Small (16”x18”x12”) Electric Process Oven • Training Facility • Full System Operations Training • Product Operations & Programming Training

  6. Robotic Painting Justification • Quality • Material Cost • Warranty cost • Labor Cost • Compliance

  7. Quality Automated robotic application of material brings consistency to the spray out process. • Improve appearance consistency • Improve product film build consistency • Provide consistent gun target distance • Reduce part defects

  8. Gun triggers are precise • Consistent gun target distance • Consistent material delivery • Higher transfer efficiency • Overspray reduced MaterialSavings Repeatable robot paths and gun triggering means the material application will save material.

  9. Warranty • Proper application per the specification • Eliminates product defects caused by build variation • Reduction of application related variables • Reduced part rework • Reduced scrap rate

  10. Labor • Reduce repetitive motion injuries • Reduced worker’s compensation claims • Reduce turnover of skilled operators • Increased throughput potential • Productivity increase • Multi shift operation savings • Larger reach capability • Greater painting speed endurance

  11. Compliance • Removes employee from a hazardous environment • Eliminate cost of operator protective gear • Booth air can be recirculated • Lower booth air velocity • Lower VOC emissions in the air • Reduce abatement requirements

  12. FANUC Robotics Product Line

  13. P-50i Paint Robot

  14. Process Advantages • Narrow forearm • Allows for easy manipulation around parts • Multiple turn wrist provides provides for smooth playback • Fast axis speed and acceleration • Required for small parts painting • Meet demanding cycle times • Cast Aluminum Arm • Lightweight Arm (254 kg) • Requires Low Power Consumption (typical 2.5kv to 3.5 kv at 30 amps)

  15. Process Advantages • Sealed hollow wrist • Contain paint hoses. • Allows for tight maneuvering without worry of hoses • Designed for the environment • Production Proven Same as P-155 / P-145 • 5 kg / 7.5 kg Payload capable of variety of applicators • Conventional, electrostatic, airless, powder, rotary atomizers • Quick connect applicators

  16. P-250iA/15

  17. P-250iA/15 Key Features and Benefits • Application Flexibility Through High Performance • Large Reach - 1400/1400 arms • Painting Speed - 1500 mm/s • Payload - 15Kg Applicator & 15Kg on Arm • Sealed Hollow Wrist - 140deg bend • Industry’s Largest Work Envelope • Industry’s Fastest Joint Speeds

  18. Application Flexibility WorkEnvelope & Dimensions P-250iA has the largest envelope and full axis motionrange • Features: • Offset arm improves near reach and extended arm improves far reach • Can paint across entire vehicle from one side • Excellent reach allows for painting near the robot and reduced rail travel • Can paint full fascia/bumper from ear to ear • ‘Flip-over’ option allows for single robot reach both sides • Benefit: • Reduces the size of spray booths • paint shop construction savings • energy savings • Reduces number of robots • Simplified paint path • reduced cycle time and teach time

  19. Application Flexibility WorkEnvelope Comparisons Large Envelope Small Footprint 70% larger work envelope Robots lined up at floor and center of axis 1 Robots lined up at world frame origin Improved near reach P-250iA/15 vs P-145

  20. Application Flexibility • Floor and invert mount • Robot can be mounted over the work area reducing the number of robots and floor space requirements • Industries largest inverted working envelope • Complete range of motion Example: Can Replace Two Robots with One

  21. Flexible Process Equipment Integration Example: Arm Mounted Closed-Loop Paint Hardware Recirculating paint supply lines (24 colors)

  22. Flexible Process Equipment Integration Example: Arm Configured with 2K Gear Pump Fluid Delivery Pump Motors in Elbow Casting • FRA Integral Pump Control (IPC) Solution • Both Resin and Catalyst Motors in Elbow Drive Casting • Ability for Fast Color and Catalyst Changes • Easy Access to Fluid Delivery Equipment

  23. Flexible Process Equipment Integration Examples of Paint Hose Routing Options On arm style for large hose bundles Festoon style for small hose bundles

  24. ` ` Fanuc Robotics Two Component IPC Gear Pump Control Simple Schematic Solvent Valve Fluid Regulator FANUC Motor Pump Transducer Block Hardener Valves Hardener Mix Tube Check Valves To Applicator Solvent Solvent Air Resin Supply

  25. Fanuc Robotics Off Line Programming Software Paint Pro