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Welcome to systec Controls

Welcome to systec Controls. Principles of dp-Operation. Principles of dp-Measurement. How do dp-Mesurements work? Equations of the EN-ISO 5167 Types of standard dp elements Acvantages and disadvantages of various dp-elemets calculation of dp-elements. Energieerhaltungsprinzip.

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Welcome to systec Controls

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  1. Welcome to systec Controls Principles of dp-Operation

  2. Principles of dp-Measurement • How do dp-Mesurements work? • Equations of the EN-ISO 5167 • Types of standard dp elements • Acvantages and disadvantages of various dp-elemets • calculation of dp-elements

  3. Energieerhaltungsprinzip • cinetic + potential Energy is constant • Dp-measurement means conversion of potential Energy (pressure) into cinetic energy (velocity)

  4. Principle of constant Energy • Orifice: In the neck, velocity increases (cinetic E increases) and pressure decreases (potential E decreases)

  5. Principle of constant Energy • Integrating pitot tube: At the impact point of the probe, the velocity is zero (cinetic E decreases) an the pressure raises (potential E increases)

  6. Flow Equation of EN ISO 5167-1 Flow Equation of deltaflow

  7. Flow equation • C Flow factor, depending on dimensions and Reynolds • ß Diameter ratio d/D •  blockage factor •  expansion factor (takes densitiy variations in account) • dp differential pressure •  denistiy at working conditions

  8. Flow equation for liquids • When measuring liquids, the equation is less complicated: • =1 • , C and  are almost constant • ß, d and  are constant

  9. The effect of C and The term is similar to the deltaflow term These are factors, which have been developed by experiments The blockage factor  is from Re=8000 constant C is a function of Reynolds (Re) and does depend on flow exampel: orifice; DN 200; ß=0,5 Re=100.000, C=0,6056 Re=1.000.000, C=0,6032 Error in C= 0,4% deltaflow, DN200 Re=100.000, =2,4093 Re=1.000.000, =2,4093 Error in  =0,0% For big flow spans, the Re-impact on C must be compensated!

  10. The effect of  Due to the pressure loss at the primary element, density of compressible fluids change. Thais has an influence on the flowmeasurement which is compensated by . For incompressible fluids: =1 Exampel: Air, 20°C, 1bar Orifice; DN200; ß=0,6 deltaflow 200 Nm³/h =0,9999 =1,0000 2000 Nm³/h =0,9844 =0,9984 Änderung 1,55% 0,16% For big flow spans, the impact of  must be compensated!

  11. Pressure loss of primary devices (see VDI/VDE 2040-1) High pressure steam example ID 250, 185bar, 540°C, 550 t/h deltaflow Venturi-nozzle orifice beta 0,74 0,8 dp 2011 mbar 1998 mbar 3367 mbar Pressure loss 169 mbar 299 mbar 1111 mbar cost (6Pf/kWh) 24.154 DM/a 42.733 DM/a 158.789 DM/a

  12. Uncertaincies of primary devices (see VDI/VDE 2040) Uncertaincies of standard primary devices: 0,6-2% Uncertaincies of deltaflow: <0,6%

  13. Mechanical construction Orifice Nozzels Venturi

  14. Advantages and disadvatages

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