The Advantages of the Asphalt Batch Plants

1. The Advantages of the Asphalt Batch Plants Asphalt batch plants are used to produce asphalt mix. It plays an important role as it has to produce asphalt in a safe and economical way to benefit the contractor who uses it to make roads, highways and even runways. Industry experts note that asphalt batch plants are usually accurate and optimize the materials to take advantage of available opportunities. Main Advantages of Asphalt Batch Plants Flexibility Asphalt batch plants give maximum flexibility of production since you can adjust the batch size production and frequency depending on the design of your plant. With asphalt batch plants, plant operators can easily switch back and forth between varying mix recipes when necessary since they can intermittently change the job mix formulation with every batch. Thus, they can adjust to the formulation requested by the client. Accuracy With asphalt batching plants, small and accurate “batches” of asphalt mixtures are subjected to a process that is repeated over and over, as many times needed to reach the total tonnage needed for a project has been produced. The accuracy in batch plants is achieved when the aggregate and asphalt binder are weighted using load cells for accuracy. This aggregate is dried first and then weighed into the pugmill according to the job-mix formulation. Because of the accurate measurement and precise amount of production, many construction companies note that the quality of the product is very high.

2. Profitability An asphalt batch plant would be profitable because you can shift between mix formulations in the middle of the project. Because of this flexible feature, operators of asphalt batch plants can engage multiple clients with different formulation needs at any given time. How a Batch Plant Can Shift Between Mix Formulations Just how can an asphalt batch plant switch between job mix formulations? This is something worth exploring since it is the main asset of batching plants.

3. Within the batch plant, there are aggregates that will be sifted through an accumulation of screens. There is an area where the aggregate is split into various sizes and kept in aggregate silos. These stored aggregates will be allotted to be used independently for the job mix formulation you need, and this can be set up using a Control Panel. Through the control panel, you can monitor and regulate every process in the asphalt batching plant. This includes the quantity of asphalt to be produced, and the sequence of production. Asphalt Batch Plant Qualities With different batching plant manufacturers, you have choices for your asphalt batch plant and it can vary depending on the production capacity. There are units that produce 100 tons per hour, and it can exceed 500 tons per hour. A high standard asphalt batch plant should have reduced fuel consumption and low maintenance costs. The cutting-edge designs have already eliminated the standard hot elevator and vibrating screens. You can also avail of mobile asphalt batching plants with modularized structure for easy and quick transport as well as assembly and installation. These types of plants can easily be shifted from one jobsite to another.