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Complexes of type АSN have the certificate on assertion of type of a measuring apparatus of the state committee of the Russian Federation on standardization and a metrology (GOSSTANDART of Russia) RU.C.29.004 A №28094 from 11.06.2007, and also the permission of federal service on technical supervision №РРС BК – 00-29105 from 30.04.2008 on application on chemical, petrochemical, oil refining both other manufactures and the installations connected with the reference or storage взрывопожароопасных and toxic substances and their impurity. TANK TRUCK LOADING Composition of the basic units of complexes - ASN module (depending on modification ASN): 1. A loading arm with various types of tips; 2. The module measuring with various types of consumption indicators; 3. The module pump with various types of pumps; 4. Gangway ladder ; 5. Entrance ladder.
TANK TRUCK LOADING / top Cut-off valve Loading arm with tip for close loading and hose of vapor taking aside options Gangway ladder Module measuring Entrance ladder Pump unit Automation Scheme of complete set of loading installation ASN of tank trucks
TANK TRUCK LOADING/assembly units • Controlled valvedesigned: • For remote (with help of central block of control), • Or local (with help of buttons) step regulation • partly or fullopen (closed)pass section of pipeline • in order to provide safety technology of tank truck and rail car loading with non-aggressive oil products, viscosity from 0,55 up to 60 mm2/swith working pressure 0,6 МPа. Cut-off valve controlled, calibrated
TANK TRUCK LOADING/assembly units Gangways ledder ensure a safe access to a filling neck of tank truck and rail car and also protect the operator from falling, using system of a handrail-protections. Transmitters of working position of a gangway can be ina delivery package. All rubbing parts of a gangway are executed from spark-safe materials (copper, stainless steel A). Gangway ladder
TANK TRUCK LOADING/assembly units Pump modules with various types of pumps (depending on requirements of the customer) are applied to security of feeding of a product on bulk installations. Modules are made in the form of separate blocks on own basic frame that allows to establish it not only is direct close ASN, but also in a pump station where there is no influence of an atmospheric precipitation. Pump units
TANK TRUCK LOADING/assembly units Measuringmodules for complexes of type АSN at customer requirements can be executed for the dosed out delivery of a product in terms of volume, and also in mass units. In execution ASN volume flowmeters of type PPV-100 are applied to the dosed out delivery of a product in terms of volume or others by customer order. MEASURING MODULE
TANK TRUCK LOADING/assembly units Arms loading foldingare intended for toploadingof oil products into tank trucks with security of productloading under layer. Arms loading folding are executed in the form of the hinge-jointed construction with security of a service range of the tanks up to 6 m. Efforts on moving of armis not exceed 100 N (10 kgs). The air valve in the uppermost point of arm loading ensures fast and full unloadingof hinge pipeline from oil product rests. Arm loading folding for tank track loading
TANK TRUCK LOADING/assembly units Tight loading telescopic tip Non-tight loading telescopic tip Tips are made of a material eliminating spark-formation at impacts with a copper of the tank. Tips are equipped with levelsensorof loading, sensor of working position, the button of stopof loading, removal drip pen. Tips for closed loading are equipped with the union for installation of taking vapour aside hose. Arm loading folding for tank track loading
Barrier TANK TRUCK LOADING/assembly units • The barrierprohibits: • Departure of tank truck from a working area during operations loading. • All spare pats of a barrier and completed electric equipment are executed in explosion-proof execution. • The length of barrier depending on the order can be from 2500 mm to 4000 mm. Support Reducer Electric engine Connected box Barrier (supplied by additional order).
TANK TRUCK LOADING / top Cut-off valve Service range of loading arm is 3 m Hermetically sealed tip with sensors of a level Du-100 Gangway ladder Filter gas-separator Entrance ladder Controller Pump КМ 100-80-170 АSN-12VG module Du100 (КМ-PPV) With flowmeter PPV 100-1,6 for loading of light oil products
Air valve Arm with electroheat The module measuring with the electric drive TANK TRUCK LOADING / top Service range of loading arm is 3 m Gangway ladder АSN-12VG NORD Du100 Loading tip-100 Withelectroheating of arm and the measuring module Contoller Entrance ladder Pump unit with electricheat
TANK TRUCK LOADING / combined Cut-off valve Gangway ladder Bottom loading arm filter gas-separator Service range of loading arm is 3 m Entrance ladder Controller Cut-off valve Pump КМ 100-80-170 АSN-6VNG module Du100 (КМ-Е+N) Top and bottom loading with the mass flowmeter for loading of light oil products
TANK TRUCK LOADING / top АSN-8VG module Du100 2/2 (КМ-PPV) Wth flowmwters PPV100-1,6 Service range of loading arm is 3 m Loading of oil products in two compartments of tank truck from one side
TANK TRUCK LOADING / top Service range of loading arm is 3 m АSN-8VG module Du100 2/4 (КМ-PPV) With flowmetersPPV 100-1,6 (or mass flowmeter) for loading of light oil products with possibility of two product loading via one arm without mixing.
TANK TRUCK LOADING / top Service range of loading arm is 3 m ASN-10VG module Du100 2/2 (КМ-Е+N) two-side loading of complex
TANK TRUCK LOADING / top Service range of loading arm is 3 m АSN 10VG module Du100 2/4 (КМ-PPV) With flowmetersPPV 100-1,6 (or mass flowmeters) for loading of light oil products with possibility of two product loading via one arm without mixing.
TANK TRUCK LOADING / top Service range of loading arm is 3 m АSN-10VG module Du100 4/4 (КМ-PPV) With flowmetersPPV 100-1,6 (or mass flowmeter) two-side loading of complex
Cut-off valve Vapor taking aside hose TANK TRUCK LOADING / bottop The shock reducer Bottom loading arm Flexible hose filter gas-separator Контроллер ЦБУ Measuring complexis АSN-8NG module Du100 4/4 (КМ-PPV) With flowmeters PPV 100-1,6, bottom loadingof 4 oil products
Account at unloading of rail cars Gas-separation АSN-1 module (КМ-PV) Controller Pump КМ 100-80-170 Cut-off valve Complex АSN-1 with PPV 100-1,6 for transfer and account of light oil products
Account at unloading of rail cars АSN-1 module (КМ-PPV) Scheme of connection of complex АSN-1 with flowmeters PPV 100-1,6 for transfer and account of light oil products
ЖД НАЛИВ Arm loadind ASN-14 ZhD Metalwork Gangway ladder with possibility of moving along the trestle up to 2,5 m Bottom unloading installation USN Module measuring Automation Scheme of complete set of loading installation ASN of rail cars
Rail tank car loading Measuring complex ASN-14-ZhD-К with metalwork
Rail tank car loading Gangway ladder Block intermediate Block entrance The metalwork АSN-14GHD
Rail tank car loading Hinge pipeline Shock-absorber tip Arm loading ASN14-GhD-K
Rail tank car loading Loading tips for rail car loading
Rail tank car unloading hydroscreenmonitor USN 175/150G with the hydroscreenmonitor USN 175/150Pp with vapor heating Connecting head Hinge connected pipeline Connecting flange shock-absorber Гидромонитор USN 175/150 USN 175/150 GPe with the hydroscreenmonitor and with vapor heating Bottom unloading insllation USN For unloading of light oil products and products with high viscosity from rail cars
Automatic measuring of temperature Automatic measuring of density (automatic thermo correction) Account of volume and mass of oil products in real time (results in the units of mass, volume or reductive volume) Suit to equipment of basic manufactures of mass flowmeters (Emerson- MicroMotion, E&H, Krohne,Yokogawa) Metrology INCREASING OF ACCOUNT ACCURACY (decreasing of expenses)
Metrology Standard measuringtank М2r-2000 and М2r-2000 0,5Pmobile INCREASING OF ACCOUNT ACCURACY (decreasing of expenses)
Process loading control Automation Functional Basic functions • Data acquisition at measurements; • Control modes of loading; • Availability of sensors: position and level of a tip, garage position of post and gangway; • Control the stop reinforcement with the electric drive; • Formation of the accounting documents; • Archiving and data storage. The controller "Vesna-ТEC2-3К" The mini-terminal ТС001 for reading of contactless plastic cards The controller CBU
TANK TRACK LOADING/assembly units The controller CBU Mimi-terminal ТS001
Protection against ignition and explosion oil product vapours : Removal of a charge of a static electricity on the contour of grounding the control of resistance of a circuit of grounding connection of grounding a contour with a delay, excluding formation of a spark during the moment of connection grounding circuits to the tank automatic switching-off of process loading at loss of grounding application of the explosion-proof equipment and safespark materials Automation The control of a condition of technological installations • the control of position of a gangway • the control of position of a loading tip • management of a boom on a post loading Safety of loading and oil product transportation
Automated workplace of the operator loading and unloading -management АSN tank truck and tank car loading, and also high-efficiency of fuel dispensers. On each post the detailed information is displayed is a current condition of process, sensors of safety (the control of grounding, prevention overfilling, the sensors of position of a loading tip and gangway ladder), etc. Network architecture is an opportunity of the organization of several workplaces of the operator and the storekeeper. Calculation of weight of oil product: input of density in a manual mode: input of density in a manual mode with automatic thermo correction. Use densitometers Use densitometers with automatic thermo correction Use kariolious mass flowmeters Automation The software of top level
Automation Automated workplace of the operator loading and unloading incorporates following components: the Technological module is display scheme and management in parameters of technological process the Database is full chronology of events, exception not authorized loading the Module of the account is registration of shipping documents, the shift reporting, development of any forms of reports the Master of management of a server is reserve copying of a database, fast restoration of working capacity of system after failure, updating of the version software without loss of data The software of top level
Automation “The gas station-Prompribor” is Management of realization of fuel at the gas station simultaneous display of a condition of all posts of fuel dispenser, simplification of work of the operator, safety of process, display of a condition of capacities a database. Archive loading, exception not authorized loading, the shift reporting, the full account of oil products (arrival - charge - residue) cash shipment with a press of cash vouchers non-cash shipment to corporate clients (lists, coupons) trade in the accompanying goods (arrival - charge - residue) sale on debit and to credit plastic cards Russian / English / French versions The software of top level
Automation The complex is intended for control automation: Access of persons and motor transport on territory of a tank farm, Access to the process equipment, installations of tank truck loading and fuel dispensers. The basic advantage: Hardware and program integration with control systems АSN and fuel dispenser, allows to make tank truck loading, refueling of motor transport and an extract of shipping documents without direct participation of the operator. Complex of the control of access with use of identification cards
Automation System of monitoring of technical condition ASN
The contact information Address: 40 Mira Street, Livny, Orel region, 303858; F: +7(48677) 322 46, 316 56, 316 57 T. +7(48677) 320 85, 325 91, 738 17 E-mail: sales@prompribor.ru Http: //www.prompribor.ru/ Thank you for attention! To structure JSC Prompribor