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TOP Server – The Ultimate I/O Server Device Integration for Invensys

TOP Server – The Ultimate I/O Server Device Integration for Invensys. Kevin Rutherford Product Manager Software Toolbox, Inc. Agenda. TOP Server Introduction What is TOP Server Reasons to Use TOP Server Migration from KEPServer for Wonderware TOP Server Flexibility Features Live Demo

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TOP Server – The Ultimate I/O Server Device Integration for Invensys

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  1. TOP Server –The Ultimate I/O ServerDevice Integration for Invensys Kevin Rutherford Product Manager Software Toolbox, Inc.

  2. Agenda • TOP Server Introduction • What is TOP Server • Reasons to Use TOP Server • Migration from KEPServer for Wonderware • TOP Server Flexibility Features • Live Demo • TOP Server Scalability @ SAB • Allen-Bradley Key Features • Modbus Key Features • Driver/Industry Suites Overview • Future Version Roadmaps

  3. TOP Server – What is it? • InTouch • System Platform • Historian • Foxboro Control Software (FCS)

  4. 100 000+ Tags – 1 Second Scan 7-10% for TOP Server 33% for Entire Wonderware System Historian InTouch 10 Standalone Applications InTouch 10 IDE Managed Applications Existing Applications System Platform Why TOP Server? Functional Flexible Reliable Standards Diagnostics Documentation Native, built-in Suitelink Connectivity – no OPC Link or FS Gateway required!!!

  5. Why? Our users tell us… • Ease of use and configuration compared to all competitive solutions. • Ability to add other drivers in the same architecture, connection, and easy to use system with one source for data access. • Head-to-head benchmarking found TOP Server to be superior to DAS solution in consistency and absolute levels of memory and CPU usage. • Reliability and flexible options reduce support levels for distributors and end-users.

  6. TOP Server is Compatible • Windows 2000, XP, Vista, Windows 7 • Windows Server 2003, 2003 R2 • Windows Server 2008, 2008 R2 • Windows XP & Windows 7 Standard Embedded • 32 and 64-bit OS Support Hyper-V & VMWareSupported Remote Desktop/Terminal Services/ACP ThinMan Supported Marathon and Stratus High Availability Supported

  7. TOP Server Stays Current Fully QC/QA Tested Releases Every 4 months Value Delivered to TOP Server Support Agreement Holders All 2012 dates are +/- 1 month

  8. Agenda • TOP Server Intro • What, Why, OS support • Migration from KEPServer for Wonderware • TOP Server Flexibility Features • Live Demo • TOP Server Scalability @ SAB • Allen-Bradley Key Features • Modbus Key Features • Driver/Industry Suites Overview • Future Version Roadmaps

  9. Transition from KEPServer for Wonderware • TOP Server is now the recommended solution by Invensys for device integration and has been officially certified. • Reasons for Transition: • TOP Server has a steady release cycle of 3 new releases per year • Same functionality with current technology support • Existing users can migrate easily to TOP Server using their current configurations (Full Forward Compatibility)

  10. Agenda • TOP Server Intro • What, Why, OS support • Migration from KEPServer for Wonderware • TOP Server Flexibility Features • Live Demo • TOP Server Scalability @ SAB • Allen-Bradley Key Features • Modbus Key Features • Driver/Industry Suites Overview • Future Version Roadmaps

  11. TOP Server Performance • Thread-safe application • User controllable threading • Multi-core and multi-CPU machines fully supported • Processor affinity settings • TOP Server Process priority settings • Runs as service

  12. TOP ServerSystem Tags Overview • Informational and Functional Tags Accessible from the Client • Allow Runtime Changes to Many Channel and Device Parameters • Network Adapter • Device ID • Device Enable/Disable • Provide flexibility and ease of controlling communications parameters from the Client • Client Scripting functionality can also make use of access to System Tags.

  13. TOP ServerStatistics Tags Overview • Statistics Tags provide diagnostic information about the health of a channel of communications • Monitor such diagnostics as: • Pending Reads • Successful Reads • Failed Reads • Client can know the status of sends/receives (reads/writes) for your devices • Helps minimize communications downtime • Just enable diagnostics at the channel level!

  14. TOP ServerAlias Map • Allows Creation of “Friendly” Topic Names • Eliminates Channel_Device Syntax • Useful for Creating Shorter Topic Names for Use in Clients • Can Map Multiple Aliases to the Same Channel/Device • Useful For Viewing Valid Topics • Scan Rate Override

  15. TOP ServerCommunication Diagnostics • Communication Diagnostics – capture protocol packets being transmitted/received over the wire between the server and devices. Now at the device level for most drivers! • Allows verification of the proper request/response transmissions and of response timing for performance optimization.

  16. Redundancy Support • Redundant App Servers • Single TOP Server • Single PLC network • Non-Redundant PLCs

  17. Redundancy Support • Redundant App Servers • Redundant TOP Servers • Single PLC network • Non-Redundant PLCs

  18. Redundancy Support • Redundant App Servers • Redundant TOP Servers on App Server machines • Single PLC network • Non-Redundant PLCs

  19. Redundancy Support • Redundant App Servers • Redundant TOP Servers • Redundant Communication Paths • Non-Redundant PLCs

  20. Redundancy Support • Redundant App Servers • Redundant TOP Servers • Redundant Communication Paths • Redundant PLCs

  21. TOP Server Scan Rate Control • Device Scan Rate Modes • Three Scan Modes • Respect client specified scan rate (Default) • Mimics previous behavior • Request data no faster than… • Sets a scan rate floor • Request all data at… • Sets a fixed scan rate

  22. TOP Server OPC or SuiteLink Server Replacement • OPC ProgID Redirect • Maps OPC DA ProgID to TOP Server V5 • Useful for: • Migration from 3rd party servers • Upgrading from TOP Server V4.x • Configurable SuiteLink Application Name

  23. Agenda • TOP Server Intro • What, Why, OS support • Migration from KEPServer for Wonderware • TOP Server Flexibility Features • Live Demo • TOP Server Scalability @ SAB • Allen-Bradley Key Features • Modbus Key Features • Driver/Industry Suites Overview • Future Version Roadmaps

  24. Agenda • TOP Server Intro • What, Why, OS support • Migration from KEPServer for Wonderware • TOP Server Flexibility Features • Live Demo • TOP Server Scalability @ SAB • Allen-Bradley Key Features • Modbus Key Features • Driver/Industry Suites Overview • Future Version Roadmaps

  25. TOP Server AB Suite at SAB Alrode • Initial Test • Top Server • 50 000 items • CPU 22% • AB DASCIP • 50 000 items • CPU 50%+

  26. Case Study – SAB Alrode-Quad Automation • TOP Server AB Suite • Quad-CPU PC • Load Spread! • 33% CPU • 128 106 tags! • Highly Scalable • Completed system has 350 000+ tags over 4 TOP Servers

  27. Agenda • TOP Server Intro • What, Why, OS support • Migration from KEPServer for Wonderware • TOP Server Flexibility Features • Live Demo • TOP Server Scalability @ SAB • Allen-Bradley Key Features • Modbus Key Features • Driver/Industry Suites Overview • Future Version Roadmaps

  28. Allen-Bradley Suite Key Features • Serial and Ethernet connectivity for the full range of AB Devices! • ControlLogix Ethernet • Most popular driver! • Addressing optimizations for highest level of performance • Always up-to-date firmware revision support

  29. Agenda • TOP Server Intro • What, Why, OS support • Migration from KEPServer for Wonderware • TOP Server Flexibility Features • Live Demo • TOP Server Scalability @ SAB • Allen-Bradley ControlLogix Optimizations • Modbus Suite Optimizations • Driver/Industry Suites Overview • Future Version Roadmaps

  30. Modbus Suite Key Features • Highly configurable for all the “Modbus variations” • Pre-configured Serial model options for: • Omni Flow Computers • Magnetek • Elliott Flow Computers • Daniels S500 • Dynamic Fluid Meter SFC3 • Pre-configured Ethernet model options for: • Generic Modbus • Applicom (including 3 sub-types)

  31. Agenda • TOP Server Intro • What, Why, OS support • Migration from KEPServer for Wonderware • TOP Server Flexibility Features • Live Demo • TOP Server Scalability @ SAB • Allen-Bradley Key Features • Modbus Key Features • Driver/Industry Suites Overview • Future Version Roadmaps

  32. Vendor Specific Driver Suites • TOP Server provides suites of drivers for each vendor to provide the full range of connectivity to a vendor’s devices. • Allen-Bradley Suite • Modbus Suite • Siemens Suite • GE Suite • And many, many more… • Industry Suites for economical connectivity to multiple types of devices common to a specific industry.

  33. Industry Specific Suites • Bundle together popular drivers by vertical industry • Facilities Automation • IT/Infrastructure • Oil/Gas • Power/Utilities • Manufacturing Suite • Provide cost effective bundle for applications with large #s of different PLC brands – 50+ drivers/suites for < cost of 3 individual suites Incredible Value!

  34. Agenda • TOP Server Intro • What, Why, OS support • Migration from KEPServer for Wonderware • TOP Server Flexibility Features • Live Demo • TOP Server Scalability @ SAB • Allen-Bradley Key Features • Modbus Key Features • Driver/Industry Suites Overview • Future Version Roadmaps

  35. Current Roadmap – V5.9: June 2012 • Standalone drivers for • Omni Flow Computer • Enron Modbus • WITS Level 0 (Active & Passive) • EFM Exporter • Poll historical, alarm & event archives, & config data and export it for Flow-Cal • Device Protocol Diagnostics logging • V5.9

  36. Tentative Roadmap – V5.10: October 2012 • ABB Total Flow Driver w/EFM support • EFM support in Fisher ROC/ROC+ • More EFM formats • PGAS • Configurable CSV • Flow-Cal Liquids • Multiple protocols sharing same com port & serial modem • IEC61850 Driver • V5.10

  37. Conclusion • How to contact us • Email – support@softwaretoolbox.com • Kevin Rutherford – Product Manager • krutherford@softwaretoolbox.com • Phone - 888-665-3678 / 704-849-2773 • Support website – http://support.softwaretoolbox.com • Questions?

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