H k u s t ceng 361 introduction to biochemical engineering and bioprocesssing
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H.K.U.S.T CENG 361 INTRODUCTION TO BIOCHEMICAL ENGINEERING AND BIOPROCESSSING. BIOCHEMICAL ENGINEERING PRODUCTS LECTURE SLIDES PRESENTED TO BIEN STUDENTS PREPARED BY C.K. YEUNG. References:

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H k u s t ceng 361 introduction to biochemical engineering and bioprocesssing l.jpg
H.K.U.S.TCENG 361 INTRODUCTION TO BIOCHEMICAL ENGINEERING AND BIOPROCESSSING

BIOCHEMICAL ENGINEERING PRODUCTS

LECTURE SLIDES PRESENTED TO BIEN STUDENTS

PREPARED BY C.K. YEUNG


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  • References:

  • Atkinson, B., and M. Ferda, Biochemical Engineering and Biotechnology Handbook, 2nd ed., Stockton Press, New York, NY (1991).

  • Bailey, J. E., and D. F. Ollis, Biochemical Engineering Fundamentals, 2nd ed., McGraw Hill, New York, NY (1986).

  • Blanch, H. W., and D. S. Clark, Biochemical Engineering, Marcel Dekker, New York, NY (1996).

  • Buerk, D. G.,Biosensors: Theory and Applications, Technomic Publishing Company, Inc., Lancaster, PA (1993).

  • Gebelein, C. G., ed.,Biotechnological Polymers, Technomic Publishing Company, Inc., Lancaster, PA (1993).

  • Hall, E. A. H.,Biosensors, Prentice Hall, Inc., Englewood Cliffs, NJ (1991).

  • Harsanyi, G.,Sensors in Biomedical Applications: Fundamentals, Technology and Applications, Chapter 7, Technomic Publishing Company, Inc., Lancaster, PA (2000).

  • Ouellette, R. P., and P. N. Cheremisinoff, Applications of Biotechnology, Technomic Publishing Company, Inc., Lancaster, PA (1985).

  • Rho, J. P., and S. G. Louie,Handbook of Pharmaceutical Biotechnology, Haworth Press, Inc., Binghamton, NY (2003).


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Major classes of bioproducts, such as chemical, biochemical, biopharmaceutical and bio- engineered products will be introduced.

The significant impacts of these bioproducts will also be discussed. This course covers the processes and production of certain bioproducts and the methods that can be used for their separation, purification and identification. Some current approaches to the bioproduct productions and applications including recombinant DNA technology, cell/tissue engineering, product forms and bio-devices will also be introduced.


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Major Classes of Bioproducts

(Products derived from bio-sources or used in bio-applications)

  • Basic Chemicals

  • Biochemicals

  • Biopharmaceuticals

  • Engineered Bioproducts


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1. Basic Chemicals

Organic Acids (Citric Acid, Lactic Acid)

Alcohols (1,3 Propanediol)

Amino Acids (Glutamic Acid, Lysine)

2. Biochemicals

Enzymes (Proteolytic Enzymes)

Surfactants (Lecithin, Esters)


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3. Biopharmaceuticals

Antibiotics (Penicillin)

Monoclonal/Polyclonal Antibodies

Hormones (Growth Hormones)

Vaccines (Hep B Vaccine)

Therapeutic Proteins (tPA)

4. Engineered Products

Bio-devices (Bio-devices, Microorganisms DNA microarray chips, tissue/cell based)


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Major Classes of Bioproducts

(Products derived from bio-sources or used in bio-applications)

  • Basic Chemicals

  • Biochemicals

  • Biopharmaceuticals

  • Engineered Bioproducts


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1. Basic Chemicals

Organic Acids

Citric Acid

2-hydroxy-1,2,3-propane-tricarboxylic or beta-hydroxytricarballylic acid.

As part of the tricarboxylic acid (TCA) cycle

Citrate synthase catalyses the reaction between acetyl-CoA and oxaloacatate to form citric acid



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(Citric Acid)

HO2CCH2C(OH)(CO2H)CH2CO2H, an organic carboxylic acid containing three carboxyl groups;

Citric acid, anhydrous, crystallizes from hot aqueous solutions as colorless translucent crystals or white crystalline powder.

Citric acid is deliquescent in moist air and is optically inactive.


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(Citric Acid)

It is a solid at room temperature,

Melts at 153°C,

Taste of various fruits in which it occurs, e.g., lemons, limes, oranges,

Citric acid loses water at 175 °C to form aconitic acid, HOOCCH=C(COOH) (CH2COOH), which loses carbon dioxide to yield citraconic anhydride


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(Citric Acid)

Itaconic anhydride rearranges to citraconic anhydride(see Fig)or adds water to form itaconic acid , (HOOCCH2 ) (HOOC)C=CH2

Add water to Citraconic anhydride: gives citraconic acid, cis-HOOCCH=C(CH3) (COOH).

Evaporation of a citraconic acid solution in the presence of nitric acid yields mesaconic acid, the trans isomer of citraconic acid.


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+H2O

+H2O

Itaconic Acid

Citraconic Acid


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Citric Acid – Source and Production

Can be extracted from the juice of citrus fruits by adding calcium oxide (lime) to form calcium citrate,

Precipitate can be collected by filtration,

Citric acid can be recovered from its calcium salt by adding sulfuric acid.

It is obtained also by fermentation of glucose with the aid of the mold Aspergillus


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The most economical method for producing citric acid since the 1930s has been fermentation, which employs a strain of Aspergillus niger to convert sugar to citric acid. Both surface fermentation and submerged fermentation have been used.


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Citric Acid – Surface Fermentation (1) the 1930s has been fermentation, which employs a strain of

A. niger is grown on a liquid substrate in pans stacked vertically in a chamber

The chamber and pans are sterilised either before or after introduction of the substrate

The pans are filled manually or automatically.

The chamber is warmed by the introduction of moist, sterile air at a controlled temperature.


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Citric Acid – Surface Fermentation (2) the 1930s has been fermentation, which employs a strain of

The liquid and the surface microorganisms are removed manually or automatically from the pans

The pans are cleaned before the next batch is introduced.

The substrate for the fermentation is a carbohydrate, usually a sugar, such as raw beet, refined beet, or cane sugars, or a syrup.


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Citric Acid – Surface Fermentation (3) the 1930s has been fermentation, which employs a strain of

Glucose syrups can be prepared from wheat, corn, potato, or other starch.

The sugar content of the syrup can vary from about 10 to 25 wt %.

Certain inorganic nutrients, such as (1)ammonium nitrate, (2)potassium phosphate, (3)magnesium sulfate, (4)zinc sulfate, and (5)potassium ferrocyanide, are added.


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Citric Acid – Surface Fermentation (4) the 1930s has been fermentation, which employs a strain of

The pH is adjusted to between 3 and 7, depending on the carbohydrate source.

Sterilisation may be batchwise or continuous; the latter uses less energy and is usually faster.

After sterilisation, the temperature is adjusted as required.


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Citric Acid – Surface Fermentation (5) the 1930s has been fermentation, which employs a strain of

The surface of the sterile substrate in the pans is inoculated with A. niger spores, which germinate and cover the surface of the liquid with a matt of mold.

After two to three days the surface is completely covered and citric acid production begins, continuing at almost a constant rate until 80 –90 % of the sugar is consumed.

Fermentation then continues more slowly for an additional six to ten days.


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Citric Acid – Surface Fermentation (6) the 1930s has been fermentation, which employs a strain of

The theoretical yield from 100 kg of sucrose is 123 kg of citric acid monohydrate or 112 kg of anhydrous acid.

However, the A. niger uses some sugar for growth and respiration, and the actual yield varies between 57 and 77 % of theoretical value, depending on such factors as:

(1) Substrate purity,

(2) Particular strain of organism, and

(3) Control of fermentation


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Citric Acid – Submerged Fermentation (1) the 1930s has been fermentation, which employs a strain of

Submerged fermentation is similar to surface fermentation, but takes place in large fermentation tanks.

This method is used more frequently because labour costs are lower with large tanks than with small pans;

Equipment costs are also lower.


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Citric Acid – Submerged Fermentation (2) the 1930s has been fermentation, which employs a strain of

The fermentation vessel can be short and wide or tall and narrow, and equipped with mixing devices, such as top-entering or side-enteringagitators of the turbine or propeller type.

Agitation can be increased by use of a draft tube, a re-circulation loop, or a nozzle through which air and re-circulated substrate is pumped.


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Citric Acid – Submerged Fermentation (3) the 1930s has been fermentation, which employs a strain of

Spargers (agitation by means of compressed air) located at the bottom of the vessel or under the stirrer supply air, which may be enriched with oxygen.

Oxygen is usually recovered from the exhaust gas.

The air is supplied by a compressor and passes through a sterile filter; if necessary, the air is cooled.


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Citric Acid – Submerged Fermentation (4) the 1930s has been fermentation, which employs a strain of

Because the process is exothermic, the vessel must be equipped with heat-exchange surfaces, which can be the outside walls or internal coils.

Ports are provided for introducing substrate, inoculum, and steam or other sterilising agents; sampling and exhaust ports are also provided.


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Citric Acid – Submerged Fermentation (5) the 1930s has been fermentation, which employs a strain of

The substrate is prepared in a separate tank and its pH adjusted;

The micronutrients may be added to this tank or directly to the fermenter.

The substrate is sterilised by a batchwise or, more commonly, by a continuous operation.


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Citric Acid – Submerged Fermentation (6) the 1930s has been fermentation, which employs a strain of

The fermenter is sterilised, charged with substrate, and inoculated.

Fermentation requires 3 –14 days.

After it is completed, the air supply is stopped to prevent the microorganisms from consuming the citric acid.


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Citric Acid – Recovery (1) the 1930s has been fermentation, which employs a strain of

The citric acid broth from the surface or submerged fermentation processes must be purified.

First, biological solids usually are removed by filtration using a rotary vacuum filter or the more recent belt-press filter, or by centrifugation.

The solids are washed to improve recovery of citric acid.


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Citric Acid – Recovery (2) the 1930s has been fermentation, which employs a strain of

The dissolved citric acid must then be separated from residual sugars, proteins generated by the fermentation, and other soluble impurities.

This has traditionally been accomplished by precipitation and crystallisation.

Addition of lime precipitates calcium citrate, which is filtered and stirred in dilute sulfuric acid to form a precipitate of calcium sulfate; filtration yields a purified citric acid solution


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Dissolved the 1930s has been fermentation, which employs a strain of Citric Acid + Lime

calcium citrate (ppt)

filtered and stirred in dilute sulfuric acid

calcium sulfate (ppt)

filtration

purified citric acid solution


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Citric Acid – Recovery (3) the 1930s has been fermentation, which employs a strain of

  • Control of pH and temperature in these operations helps to optimise the results.

  • Citric acid is then crystallised from solution and recrystallised from water;

  • The mother liquors are recycled to remove accumulated impurities


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Citric Acid – Its use the 1930s has been fermentation, which employs a strain of

Can be obtained synthetically from acetone or glycerol.

Citric acid is used in soft drinks (45%) and in laxatives and cathartics.

Its salts, the citrates, have many uses, e.g., ferric ammonium citrate is used in making blueprint paper.

Sour salt, used in cooking, is citric acid


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Citric Acid the 1930s has been fermentation, which employs a strain of

  • Reference

    • The Merck Index, 11th ed., Merck & Co., Rahway, N.J. 1989.

    • R. C. Weast, CRC Handbook of Chemistry and Physics, 69th ed., CRC Press, Boca Raton, Fla., 1988 CRC Handbook of Chemistry and Physics, 1989, p. 163.

    • A. Seidell, Solubilities of Inorganic and Organic Compounds, 3rd ed., Vol. 2, D. Van Nostrand Co., Inc., New York, 1941, 427–429.

    • Ethyl Corp., DE-OS 2 240 723, 1972.

    • M. Rohr, C. P. Kubicek, J. Kominek: “Citric Acid” in H. Dellweg (ed.): Biotechnology Microbiology Products, Biomass, and Primary Products, vol. 3, Verlag Chemie, Weinheim 1983, pp. 456 – 465.

    • G. T. Austin, Shreve's Chemical Process Industries, 5th ed., McGraw-Hill Book Co., Inc., New York, 1984.


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Lactic the 1930s has been fermentation, which employs a strain of acid

It was first discovered in 1780 by the Swedish chemist Scheele.

CH3CHOHCO2H, is the most widely occurring hydroxycarboxylic acid

A colorless liquid organic acid.

Miscible with water or ethanol.


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(Lactic the 1930s has been fermentation, which employs a strain of acid)

Lactic acid is a naturally occurring organic acid that can be produced by fermentation or chemical synthesis.

Lactic acid is also a principal metabolic intermediate in most living organisms, from anaerobic prokaryotes to humans

Anhydrous lactic acid is a white, crystalline solid with a low melting point. Generally, it is available as a dilute or concentrated aqueous solution.


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Lactic the 1930s has been fermentation, which employs a strain of acid – Its use (1)

A fermentation product of lactose (milk sugar)

Is produced in muscles during intense activity.

Calcium lactate, a soluble lactic acid salt, is used as a source of calcium in the die

Present in sour milk, yogurt, and cottage cheese(in situ microbial fermentation).


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Lactic the 1930s has been fermentation, which employs a strain of acid – Its use (2)

The protein in milk is coagulated (curdled = go bad!) by lactic acid.

Lactic acid is produced commercially for use in pharmaceuticals and foods, in leather tanning and textile dyeing, and in making plastics, solvents, inks, and lacquers (paint / natural varnishes a solution of cellulose derivative).


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Lactic the 1930s has been fermentation, which employs a strain of acid – Production (1)

Although it can be prepared by chemical synthesis, production of lactic acid by fermentation of glucose and other substances is a less expensive method.

Chemically, lactic acid occurs as two optical isomers, a dextro and a levo form; only the levo form takes part in animal metabolism.

The lactic acid of commerce is usually an optically inactive racemic mixture of the two isomers.


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  • Lactic acid is the simplest hydroxy acid that is optically active. L-Lactic acid (1) occurs naturally in blood and in many fermentation products. The chemically produced lactic acid is a racemic mixture and some fermentations also produce the racemic mixture or an enantiomeric excess of D-lactic acid (2)


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Lactic active. acid – Production (2)

The commercial process is based on lactonitrile which used to be a by-product of acrylonitrile synthesis.

It involves base-catalysed addition of hydrogen cyanide to acetaldehyde to produce lactonitrile

This is a liquid-phase reaction and occurs at atmospheric pressures


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Lactic active. acid – Production (3)

The crude lactonitrile is then recovered and purified by distillation and is hydrolysed to lactic acid using either concentrated hydrochloric or sulphuric acid,producing the corresponding ammonium salt as a by-product.

This crude lactic acid is esterified with methanol, producing methyl lactate(see next slide)


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Lactic active. acid – Production (4)

The latter is recovered and purified by distillation andhydrolysed by water under acid catalysts to produce lactic acid, which is further concentrated, purified, and shipped under different product classifications, and methanol, which is recycled.


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Lactic active. acid – Fermentation (1)

The existing commercial production processes use homolactic organisms such as Lactobacillus delbrueckii, L. bulgaricus, and L. leichmanii.

A wide variety of carbohydrate sources, eg, molasses, corn syrup, whey, dextrose, and cane or beet sugar, can be used.

Other complex nutrients required by the organisms are provided by corn steep liquor, yeast extract, soy hydrolysate, etc.


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Lactic active. acid – Fermentation (2)

Excess calcium carbonate/hydroxide is added to the fermenters to neutralise the acid produced and produce a calcium salt of the acid in the broth.

The fermentation is conducted batchwise, taking 4–6 days to complete, and lactate yields of approximately 90wt% from a dextrose equivalent of carbohydrate are obtained.


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Lactic active. acid – Fermentation (3)

It is usually desired to keep the calcium lactate in solution so that it can be easily separated from the cell biomass and other insolubles,

This limits the concentration of carbohydrates that can be fed in the fermentation and the concentration lactate in the fermentation broth, which is usually around 10 wt%.


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Lactic active. acid – Fermentation (4)

The calcium lactate-containing broth is filtered to remove cells, carbon-treated, evaporated, andacidified with sulfuric acidto convert the salt into lactic acid and insoluble calcium sulfate, which is removed by filtration(See Figure)

The filtrate is further purified by carbon columns and ion exchange and evaporated to produce technical- and food-grade lactic acid, but not a heat-stable product, which is required for the stearoyl lactylates, polymers, and other value-added applications.


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Lactic active. acid – Fermentation (5)


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Lactic Acid active.

  • References

    • C. H. Holten, A. Muller, and D. Rehbinder, Lactic Acid, International Research Association, Verlag Chemie, Copenhagen, Denmark, 1971.

    • S. C. Prescott and C. G. Dunn, Industrial Microbiology, 3rd ed., McGraw-Hill Book Co., Inc., New York, 1959.

    • R. C. Schulz and J. Schwaab, Makromol. Chem. 87, 90–102 (1965).

    • Biomass Process Handbook, Technical Insights, Inc., Fort Lee, NJ., 1982, 96–103.


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Alcohols active.

1,3 Propanediol (PDO) – Properties

1,3-Propanediol, trimethylene glycol, HOCH2CH2CH2OH, is a clear, colorless, odorless liquid that is miscible with water, alcohols, ethers, and formamide.

It is sparingly soluble in benzene and chloroform.

The chemical properties of 1,3-propanediol are typical of alcohols.


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1,3 Propanediol (2) active.

It reacts with isocyanates and acid chlorides to yield urethanes and esters, respectively.

Unlike 1,2-propanediol, 1,3-propanediol has two primary hydroxyl groups with equivalent reactivity.


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1,3 Propanediol (3) active.

1,3-Propanediol readily forms ethers. 3,3-Dihydroxydipropyl ether forms upon continued reflux of the diol.

1,3-Propanediol reacts with aldehydes and ketones, often in the presence of acidic catalysts, to form 1,3-dioxanes:


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1,3 Propanediol (4) active.

Hydrolysis is carried out under weakly acidic conditions in water containing initially ca. 20 % acrolein.

Higher concentrations of acrolein tend to lead to greater amounts of undesired byproducts as a result of reaction between acrolein(a colorless irritant pungent liquid aldehyde C3H4O used chiefly in organic synthesis)and hydroxy-propanal)


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1,3 Propanediol (5) active.

3-Hydroxypropanal can be hydrogenated in the aqueous phase directly; however, the preferred technique is to extract the aldehyde into an organic solvent — particularly 2-methylpropanol — and then hydrogenate the aldehyde to yield the diol.

Hydrogenation is conducted with Raney nickel under pressure in the aqueous phase and with nickel-supported catalysts at 2 – 4 MPa and 110 –150 °C in the organic phase.

The diol is subsequently separated from solvent and water by distillation.


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1,3 Propanediol (6) active.

The yield of desired product by this route is approximately 45 %.

Hydroformylation of ethylene oxide followed by hydrogenation yields 1,3-propanediol in good yield (92 %), but a high catalyst concentration and a very large excess of solvent render the process uneconomical.


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1,3 Propanediol (7) active.

More recently, hydroformylation of ethylene oxide directly to 1,3-propanediol with a rhodium –phosphine catalyst system has been disclosed.

The reaction of ethylene with formaldehyde and carboxylic acids has also not been commericialised because of low selectivity


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1,3-Propanediol active.

  • Reference

    • Ullmann, 4th ed., 19, 425 – 432

    • J. L. Mateo, O. RuizMurillo, R. Sastre, An. Quim. Ser C 80 (1984) no. 2, 178

    • L. F. Lapuka et al., Khim Geterotsikl. Soedin. 1981, no. 9, 1182; Chem. Abstr. 95 (1981) 20 039 e.

    • R. W. Lenz: Organic Chemistry of Synthetic High Polymers, Interscience, New York 1967, p. 93.

    • Shell Oil Company, US 3 463 910, 1970 (C. N. Smith, G. N. Schrauzer, K. F. Koetitz, R. J. Windgassen).

    • Hoechst Celanese, US 4 873 378, 1989 (M. Murphy et al.).

    • National Distillers and Chemical Corp., US 4 322 355, 1980 (D. Horvitz, W. D. Bargh).


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Amino Acids active.

  • Amino acids are the building blocks of proteins

  • There is

  • –COOH, which is a carboxyl group (acidic)

  • -NH2, which is an amino group (basic)

  • an –H hydrogen

  • a residue R which varies depending on the amino acid


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Amino Acids active. (cont)

  • All 20 essential amino acids have this same structure but their side chain groups ‘R’ may vary in size, shape, charge, hydrophobicity and reactivity

  • –COOH, which is a carboxyl group (acidic)

  • -NH2, which is an amino group (basic)

  • a –H hydrogen

  • a residue R which varies depending on the amino acid


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AA side chains are sorted into groups active.

  • The side chain is an aliphatic group (hydrophobic)

  • Glycine (Gly)

  • Alanine (Ala)

  • Valine (Val)

  • Leucine (Leu)

  • Isoleucine (Ile)

  • The side chain is an organic acid (negatively charged)

  • Aspartic Acid (Asp)

  • Glutamic Acid (Glu)

  • The side chain contains a sulphur (Hydrophobic)

  • Methionine (Met)

  • Cysteine (Cys)

  • The side chain is an alcohol

  • Serine (Ser)

  • Threonine (Thr)

  • Tyrosine (Tyr)

  • The side chain is an organic base (hydrophilic)

  • Arginine (Arg)

  • Lysine (Lys)

  • Histidine (His)

  • The side chain is aromatic (very hydrophobic)

  • Phenylalanine (Phe)

  • Tryptophan (Trp)

  • The side chain is an imine

  • Proline (Pro)


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Glutamic Acid: active.

An amino acid, HOOCCH2CH2CH(NH2)COOH,

Obtained by hydrolysis from wheat gluten and sugar-beet residues

Used commercially chiefly in the form of its sodium salt (MSG) to intensify the flavor of meat or other food

Like aspartic acid, glutamic acid has an acidic carboxyl group on its side chain which can serve as both an acceptor and a donorof ammonia, a compound toxic to the body.


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L active. ysine:

Organic compound, one of the 20 AAs commonly found in animal proteins.

Only the l-stereoisomer appears in mammalian protein.

The human body cannot synthesise it from simpler metabolites.

Young adults need about 23 mg of this amino acid per day per kilogram (10 mg per lb) of body weight.


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  • 2,6-Diaminohexanoic acid C active. 6H14N2O2

  • Has a net positive charge at physiological pH values making it one of the three basic amino acids.

  • This polar amino acid is commonly found on the surfaces of proteins and enzymes, and sometimes appears in the active site. Sources of lysine include meats, fish, poultry, and dairy products.


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Lysine active. is found in particularly low concentrations in the proteins of cereals; wheat gluten, for example, is relatively poor in lysine.

This deficiency in lysine is the reason for the failure of diets in some parts of the world that employ cereal protein as a sole source of essential amino acids to support growth in children and general well-being in adults.

- kwashiorkor

Attempts to develop lysine-rich corn have been partly successful.


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Once active. lysine is incorporated into protein, its basic side chain often provides a positive electrical charge to the protein, thereby aiding its solubility in water.

Its side chain has also been implicated in the binding of several coenzymes (pyridoxal phosphate, lipoic acid, and biotin) to enzymes. It also plays an important role in the functioning of histones.

The amino acid was first isolated from casein (milk protein) in 1889


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Production active.



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Production by Fermentation (1) active.

The most potent microorganisms to overproduce lysine are mutants derived from Corynebacterium glutamicum, a gram-positive bacterium.

Mainly auxotrophic and regulatory mutants of this bacterium have been developed

Cell fusion with the method of protoplast (a plant cell with its cell wall removed)fusion has been applied for breeding of industrial microorganisms.


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Production by Fermentation (2) active.

This technique allows the combination of positive characteristics of different strains such as high selectivity and high productivity.

In fermentation with media of inhibitory osmotic stress the sugar consumption rate and lysine production rate of some mutants can be stimulated by the addition of glycine.


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Production by Fermentation (3) active.

In fed-batch culture and under appropriate conditions the favorable mutants for lysine production are able to reach final concentration of about 120 g/L lysine.

Fermentation processes are performed in big tanks up to 500 m3 size.


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Production by Fermentation (4) active.

The conventional route of lysine downstream processing is characterised by:

Removal of the bacterial cells from fermentation broth by separation or ultra-filtration

Absorbing and then collecting lysine in an ion exchange step

Crystallising or spray drying of lysine as l-lysine hydrochloride


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Lysine active.

  • References

    • http://www.adhd-becalmd.com/neurotransmitters/8/l-lysine-amino-acid.html

    • M. Karasawa, O. Tosaka, S. Ikeda, H. Yoshi, Agric. Biol. Chem. 50 (1986) 339 – 346.

    • Kyowa Hakko, US 4 623 623, 1986 (T. Nakanashi et al.).

    • Y.-C. Liu, W.-T. Wu, J.-H. Tsao, Bioprocess. Eng. 9 (1993) 135 – 139.


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Major Classes of Bioproducts active.

(Products derived from bio-sources or used in bio-applications)

  • Basic Chemicals

  • Biochemicals

  • Biopharmaceuticals

  • Engineered Bioproducts


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2. Biochemicals active.

Enzymes

The purpose of an enzyme in a cell is to allow the cell to carry out chemical reactions very quickly.

Enzymes are made from amino acids, and they are proteins. When an enzyme is formed, it is made by stringing together between 100 and 1,000 amino acids in a very specific and unique order.

The chain of amino acids then folds into a unique shape. That shape allows the enzyme to carry out specific chemical reactions -- an enzyme acts as a very efficient catalyst for a specific chemical reaction.


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Proteolytic Enzymes active.

1. Renin(secreted by the kidneys that is involved in the release of angiotensin)

2. Trypsin

(enzyme of the pancreatic juice, capable of converting proteins into peptone)


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Proteolytic Enzymes active. (cont).

3. Pepsin

Enzyme produced in the mucosal lining of the stomach that acts to degrade protein.

Pepsin is one of three principal protein-degrading, or proteolytic, enzymes in the GIT, the other two being chymotrypsin and trypsin.

During the process of digestion, these enzymes, break down dietary proteins to their components, i.e., peptides and AAs.


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Proteolytic Enzymes active. (cont).

3. Pepsin (cont)

Pepsin is synthesised in an inactive form by the stomach lining; hydrochloric acid, also produced by the gastric mucosa, is necessary to convert the inactive enzyme and to maintain the optimum acidity (pH 1–3) for pepsin function.

Pepsin and other proteolytic enzymes are used in the laboratory analysis of various proteins; pepsin is also used in the preparation of cheese and other protein-containing foods.


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Proteolytic Enzymes active. (cont).

4.Papain

A proteolytic enzyme found in the fruit of the papaya tree

A commercial preparation of this used as a meat tenderiser and in medicine as a digestant


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Proteolytic Enzymes active. (cont).

5.Chymotrypsin

Found in pancreatic juice

Catalyses the hydrolysis of proteins intopoly-peptides and amino acids

6. Subtilisin

Produced by the bacterium Bacillus subtilis, used as an active ingredient in detergents and also in research to help reveal protein structure.


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Proteolytic Enzymes active. (cont).

7. Fibrinolysin (also known as plasmin)

Formed in the blood from plasminogen, that causes the breakdown of the fibrin in blood clots

8. Cathepsin

Intracellular proteolytic enzymes, occurring in animal tissue, esp. the liver, spleen, kidneys, and intestine, that catalyze autolysis in certain pathological conditions and after death.


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Surfactants active.

Any substance that when dissolved in water or an aqueous solution reduces its surface tension or the interfacial tension between it and another liquid

1. Lecithin

Group of phospholipids, occurring in animal and plant tissues and egg yolk, composed of units of choline, phosphoric acid, fatty acids, and glycerol.

A commercial form of this substance, obtained chiefly from soybeans, corn, and egg yolk, used in foods, cosmetics, and inks.


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A active. ny substance that when dissolved in water (form colloidal solutions in water) or an aqueous solution reduces its surface tension or the interfacial tension between it and another liquid, have emulsifying, wetting, and antioxidant properties

2. Esters

Any one of a group of organic compounds with general formula RCO2R' (where R and R' are alkyl groups or aryl groups) that are formed by the reaction between an alcohol and an acid.


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2. Esters active. (cont).

When ethanol and acetic acid react, ethyl acetate (an ester) and water are formed; the reaction is called esterification.

Ethyl acetate is used as a solvent. Methyl acetate, formed by the reaction between methanol and acetic acid, is a sweet-smelling liquid used in making perfumes, extracts, and lacquers.


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2. Esters active. (cont).

Esters react with water (hydrolysis) under basic conditions to form an alcohol and an acid.

When heated with a hydroxide certain esters decompose to yield soap and glycerin; the process is called saponification.


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2. Esters active. (cont).

Common fats and oils are mixtures of various esters, such as stearin, palmitin, and linolein, formed from the alcohol glycerol and fatty acids.

Naturally occurring esters of organic acids in fruits and flowers give them their distinctive odors.

Esters perform important functions in the animal body; e.g., the ester acetylcholine is a chemical transmitter of nerve stimuli.


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Major Classes of Bioproducts active.

(Products derived from bio-sources or used in bio-applications)

  • Basic Chemicals

  • Biochemicals

  • Biopharmaceuticals

  • Engineered Bioproducts


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3. Biopharmaceuticals active.

Antibiotics

Eg. Penicillins

Several antibiotics of low toxicity

Produced naturally by molds of the genus Penicillium and also semi-synthetically

Having a bactericidal action on many susceptible Gram-positive or Gram-negative cocci and bacilli


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Antibiotics active.

Penicillins (cont)….

Includes: Cloxacillin, floxacillin, ampicillin, Penicillin G and Penicillin V


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Antibodies active.

Methods of Obtaining Antibodies

  • Traditionally, antibodies to human gene products have traditionally been obtained by repeatedly injecting suitable animals (rodents, rabbits, cats and dogs, goats etc) with a suitable immunogen.

  • 2 types are commonly used:

  • Synthetic Peptides

  • Fusion Proteins


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How do you get antibodies in your body? active.

The Original View (the Wrong View)

Each cell makes antibodies of only one kind

Stimulation of cell division and antibody synthesis occurs after interaction of antigen with receptor antibodies at the cell surface

The specificity of these antibodies is the same as that of the antibodies produced by daughter cells.


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How do you get antibodies in your body? active.

The Present View (the Right View) – Nobel Laureate, Gerald Edelman

The binding of antigens induces clonal proliferation of lymphoid cells

Molecular recognition of antigens occurs by selection among clones of cells already committed to producing the appropriate antibodies, each of different specificity


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Synthetic Peptides active.

The amino acid sequence is inspected and a synthetic peptide (often 20-50 amino acids long) is designed.

The idea is that when conjugated to a suitable molecule, it will undergo conformational change.

This will then adopt a structure resembling the native polypeptide.

Doesn’t really work! (It is difficult to generate suitably specific antibodies)


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Fusion Proteins active.

To insert a suitable cDNA sequence into a modified bacterial gene contained within an appropriate expression cloning vector

The rationale is that a hybrid mRNA will be produced which will be translated to give a fusion protein with an N-terminal region derived from the bacterial gene and the remainder derived from the inserted gene.


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Antibodies active. (Polyclonal)

If the animal system has responded, specific antibodies should be secreted into the serum

The antibody-rich serum (antiserum) which is collected contains a heterogeneous mixture of antibodies, each produced by a different B lymphocyte

The different antibodies recognise different parts (Epitopes) of the immunogen (Polyclonal Antisera)


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Antibodies active. (Monoclonal)

An antibody that is mass produced in the laboratory from a single clone and that recognizes only one antigen.

Monoclonal antibodies are typically made by fusing a normally short-lived, antibody-producing B cell to a fast-growing cell, such as a cancer cell.

The resulting hybrid cell, or hybridoma (see next series of slides for details), multiplies rapidly, creating a clone that produces large quantities of the antibody.


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Hybridoma active.

Because B cells have a limited life-span in culture, it is preferrable to establish an immortal cell line of antibody-producing cells

Hybridomas – ‘hybrid myeloma’ (are propagated as individual clones, each can provide a permanent and stable source of a single type of monoclonal antibody (mAb)

(See Figure included)


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Hybridoma (cont). active.

Animals produce highly heterogeneous mixtures of antibodies (Ab 1, 2 etc) secreted by different clones of immunocytes (cells 1 ,2 etc).

This is recognised by the antigen

Hybrids between Spleen cells (spleenocytes) from hyperimmune animals are fused with Myeloma cells produce monoclonal antibodies directed against simple antigenic determinants.

Once isolated, the hybrid clones can be grown in unlimited quantity in vitro or can be grown as tumours in recipient animals.


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Hybridoma (cont). active.

Upon fusion, cultures are grown in the so-called HAT (Hypoxanthine, Aminopterin, Thymidine) selective medium.

The myeolma cells are lacking an enzyme (hypoxanthine guanine phosphoribosyl transferase (HGPRT)).

These mutants are unable to survive in HAT

Aminopterin blocks the main biosynthesis for the production of nuclei acids and the cells use the so-called salvage pathway HGPRT and thymidine kinase.


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Hybridoma (cont). active.

The immunocytes from hyperimmune animals provide the genetic material for the production of a specific antibody and HGPRT, allowing the hybrid to grow in HAT medium.

Non-fused parental myeloma will disappear in HAT while non-fused immunocytes are over grown by the hybrids.


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Genetically-Engineered Antibodies active.

DNA cutting and ligation technology could be used to generate new antibodies including both partially humanised antibodies and fully humanised antibodies.

Transgenic mice have been engineered to contain human immunoglobulin loci permitting the in vivoproduction of fully human antibodies.


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Hormones active.

Secretary substance carried from one gland or organ of the body via the bloodstream to more or less specific tissues, where it exerts some influence upon the metabolism of the target tissue.

Produced and secreted by the endocrine glands including the pituitary, thyroid, parathyroids, adrenals, ovaries, testes, pancreatic islets, certain portions of the gastrointestinal tract, and the placenta, among the mammalian species.


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Hormones active.

The anterior pituitary include thyrotropin, adrenocorticotropic hormone, the gonadotropic hormones and growth hormone

The posterior pituitary secretes antidiuretic hormone, prolactin, and oxytocin. The thyroids secrete thyroxine and calcitonin, and the parathyroids secrete parathyroid hormone.


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Hormones active.

The adrenal medulla secretes epinephrine and norepinephrine while the cortex of the same gland releases aldosterone, corticosterone, cortisol, and cortisone.

The ovaries primarily secrete estrogen and progesterone and the testes testosterone.

The adrenalcortex, ovaries, and testes in fact produce at least small amounts of all of the steroidhormones.


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Hormones active.

The isletsofLangerhans in the pancreas secrete insulin, glucagon, and somatostatin.

The kidneys also produce erythropoietin, which produces erythrocytes (red blood cells)


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Human Growth Hormones active.

Growth hormone or somatotropin , glycoprotein hormone released by the anterior pituitary gland that is necessary for normal skeletal growth in humans.

Evidence suggests that the secretion of human growth hormone (HGH) is regulated by the release of certain peptides by the hypothalamus of the brain.


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Human Growth Hormones active. (cont).

One such substance, called somatostatin, has been shown to inhibit the secretion of HGH.

HGH is known to act upon many aspects of cellular metabolism, but its most obvious effect is the stimulation of the growth of cartilage and bone in children.


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Vaccines active.

Definition:

Any preparation used as a preventive inoculation to confer immunity against a specific disease,

Usually employing an innocuous form of the disease agent, as killed or weakened bacteria or viruses, to stimulate antibody production


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Vaccines (Hepatitis) active.

Hep A

Infectious hepatitis, occurs sporadically or in epidemics, the virus being present in feces and transmittable via contaminated food or water.

Spreads by physical contact

The disease usually resolves on its own.

Exposed persons can be protected by injections of gamma globulin.

A vaccine was made available in 1995 and is recommended for children at risk for the virus.


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Hep B active.

Serum hepatitis, was commonly transmitted through blood transfusions.

Intravenous-drug abusers remain a high-risk group

Spread by sexual transmission and from mother to baby at birth.

Some infected individuals, particularly children, become chronic carriers of the virus.


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Hep B active. (Cont).

HepB can progress to chronic liver disease and is associated with an increased risk of developing liver cancer.

A vaccine, available since 1981, is recommended for all infants and others at risk for the virus. Alpha-interferon was approved as a treatment in 1992


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Hep C active.

Formerly called non-A, non-B hepatitis

Is also transmitted by contaminated blood transfusions and by sharing of needles.

It is the most common form of chronic liver disease in the US.

Many of those infected have no symptoms but become carriers


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Hep C active. (Cont).

The virus may eventually cause liver damage.

Blood banks routinely screen for hepatitis C.

Alpha-interferon is used also to treat hepatitis C, in combination with the drug ribavirin.


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Hep D active.

Delta hepatitis, affects only people with hepatitis B

Those infected with both viruses tend to have more severe symptoms

Hep E

Is spread by consuming feces-contaminated food or water. It is common in Mexico, Africa, and Asia and is especially serious in pregnant women.


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Therapeutic Proteins active.

Proteins that are used as drug ingredients

Eg. porcine insulin, blood coagulation factors VIII and IX (Christmas), pancreatin etc….

But…there is the risk of allergic (Immune) reaction

Rapid inactivation

Can’t be used repeatedly

Risk of infection (HIV, Hepatitis)


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Therapeutic Proteins (cont) active.

Gene technology aided the production of large amount of protein drugs

tPAs such as hormones, growth factors and some can act as biocatalysts or inhibitors

Huge impact on physiological processes

Examples: -Interferon (HepB Vaccine), Coagulation factors VIII (Haemophilia A), -Interferon (chronic granulomatous disease) etc. DNase (cystic fibrosis) etc…


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