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PLUS+1 Service Tool Training

PLUS+1 Service Tool Training. Who is who?. Name Company Position Programming skills Experience with PLUS+1 Projects. Agenda. This is PLUS+1 Programming example Example system (what can we test?) Things to check, how and in what order CAN, Terminating resistor, CG150

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PLUS+1 Service Tool Training

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  1. PLUS+1 Service Tool Training

  2. Who is who? • Name • Company • Position • Programming skills • Experience with PLUS+1 • Projects

  3. Agenda • This is PLUS+1 • Programming example • Example system (what can we test?) • Things to check, how and in what order • CAN, Terminating resistor, CG150 • Service Tool Overview • Safety • CG150 and connection • Checking the MC controller I/O • Deutch Pin crimping and disconnection

  4. PLUS+1 Controls Platform Productivity and Performance

  5. PLUS+1 Controls PlatfromContent • Introduction • Market Trends • Product and System Information • Unique Product Features and Benefits • Key Applications • Product Literature and Support • Summary

  6. PLUS+1 Controls PlatfromIntroduction • Introduced in 2004 • Growing family of microcontroller and software solutions • High power family of 12, 24, 38, 50 and 88 pin controllers and I/O modules • Graphical programming environment

  7. PLUS+1 Controls PlatfromIntroduction

  8. PLUS+1 Controls PlatfromMarket Trends - Productivity • Machine Productivity. Automation of functions to create more efficient vehicles • Work faster, longer • Less fuel consumption • Engine emission regulation driven advancements • Development Productivity • More work with smaller design teams • Faster time to market, shorter design cycles • Modularity to increase reuse of designs

  9. PLUS+1 Controls PlatfromMarket Trends - Performance • Machine Performance. Ability to differentiate operational functionality • Smooth, accurate controls • Maximize drive and work output • Comfortable working environment • Microcontroller Performance • More processor capability required for complex applications • Accurate current controlled outputs • Ability to communicate with multiple subsystems • Software becomes key to machine performance and differentiation

  10. PLUS+1 Controls Platfrom Product and System Information

  11. PLUS+1 Controls PlatfromProduct and System Information • PLUS+1 microcontrollers offer a high performance, rugged platform for machine control • 150Mhz Texas Instruments DSP processor core • IP67 enclosure for dust and water ingress protection • 2 LEDs for visual diagnostics • Deutsch® electrical connectors • Multiple mounting configurations

  12. PLUS+1 Controls PlatfromPLUS+1 Hardware Family Rugged Design for Mobile Off Highway Use • Temperature range: -40C to +70C • Ingress protection: IP67 • Shock: 100g, 6ms, 3 shocks in each of 6 directions • Vibration: 5g RMS, 3 directions (x,y.z) • EMC protection: to 100V/m • Deutsch electrical connectors • CE marked

  13. PLUS+1 Controls PlatfromPLUS+1 Hardware Family • PLUS+1 Microcontroller Family

  14. PLUS+1 Controls PlatfromPLUS+1 Hardware Family • Stand alone applications • PLUS+1 controller effective as stand alone control solution • Networked solutions • CAN communications facilitates distributed architecture • Place control near I/O • I/O modules easily extend control

  15. PLUS+1 Controls PlatfromPLUS+1 Hardware Family • PLUS+1 Input/Output Modules • Expand the input and output capabilities of a PLUS+1 controller • Preconfigured CAN messaging makes it easy • Variants with • Inputs only • Outputs only • Combination of inputs and outputs

  16. PLUS+1 Controls PlatfromPLUS+1 Hardware Family • PLUS+1 I/O modules

  17. PLUS+1 Controls PlatfromPLUS+1 Hardware Family • Summary: • Powerful controls for even the most complex applications • Large family of controllers and I/O modules to match the requirements of the machine • Rugged design for mobile off-highway use • Modular CAN based architecture is scaleable to the needs of the application

  18. PLUS+1 Controls PlatfromGUIDE Development Environment • Program logic and signal flow is easily visualized in GUIDE • Drag, drop, and connect graphical modules on the programming workspace • Save, and then download your new application to a PLUS+1 controller or display

  19. PLUS+1 Controls PlatfromGUIDE Development Environment • Modular software design for maximum flexibility • Manipulate data at bit level or combine high level functionalities • Boolean logic and math functions • Filters, PID controls, output drivers • Dual path control, automotive control • Graphical design environment reduces need for formal programming training

  20. PLUS+1 Controls PlatfromGUIDE Development Environment • Description here

  21. PLUS+1 Controls PlatfromGUIDE Development Environment • Sauer-Danfoss provides an extensive software library at each level of programming • Leverage SD’s application knowledge to create best in class solutions • Add additional features to create differentiated solutions • Flexible enough to interface with most any vehicle subsystem or secondary component

  22. PLUS+1 Controls PlatfromApplication Software Solutions Dual Path Sub-system software Core Block E Dual Path D E Joystick C D C Easier Control System Development Multiple projects, CAN connections Propel Sub-system Steering Sub-system E E Dual Path Dual Path Dual Path Core Block Steering Core Block D D E Joystick Sensors Valves C C D C Ramp Ramp AND EDC Joystick 6 Integrated, CAN-connected Sub-systems Vehicle Solutions Dual Path, Automotive,Fan Drive, Transit mixer 5 Subsystem Applications Core and Plug-ins for Dual Path, Automotive, Hitch, etc. 4 Application Blocks Compliance Blocks (GUIDE) PVE, Joystick, Motors and Pump actuators, Sensors 3 PID, Ramp, Filter,PWM Drivers, FNR Switches 2 Function Blocks (GUIDE) Math, Logical, Limit, Compare, CAN, E2 1 Components (GUIDE) Included in GUIDE Custom Product Keyed Applications

  23. PLUS+1 Controls PlatfromApplication Software Solutions Components - Basic logical building blocks • Fundamental elements for creative graphical programming • Build your own objects, and create CAN messages

  24. PLUS+1 Controls PlatfromApplication Software Solutions Function blocks – Higher level controls • Library of pre-engineered, generic control objects • User configurable for maximum versatility

  25. PLUS+1 Controls PlatfromApplication Software Solutions Application blocks – Core “application level” control • Library of pre-engineered, application solutions • Result of years of Sauer-Danfoss control experience

  26. PLUS+1 Controls PlatfromApplication Software Solutions Application Block (.SCS file format) Keyed Blocks Inside the Application Block Plug In (.SCS) “Core” Application Blocks and Plug-ins • Application Blocks • Contain proprietary Sauer-Danfoss control logic for programmable GUIDE applications • These blocks are keyed to Application Hardware (keyed blocks can only be downloaded to Application Hardware) • Content is locked from view • Plug-ins • Plug-ins can be added to core Application Blocks by developers • They provide optional functionality or performance • Plug-ins are also keyed to Application Hardware Plug In (.SCS) Plug In (.SCS) Plug In (.SCS)

  27. PLUS+1 Controls PlatfromApplication Software Solutions Subsystem Application for PLUS+1 Application Hardware programming template (.P1P file format) Subsystem Application portable to other PLUS+1 controllers, applications (.SCS file format) Application Block (.SCS file format) Input Map Input Conditioning Output Drivers Output Map Blink Code Block Keyed Blocks Inside the Application Block Plug In (.SCS) Plug In (.SCS) Plug In (.SCS) Plug In (.SCS) (GUIDE Programmable) (GUIDE Programmable) (GUIDE Programmable) (GUIDE Programmable) (GUIDE Programmable) Fault Handler, Calibration, other supporting functions (GUIDE Programmable) Keyed software blocks can only be loaded onto keyed Application Hardware OK Keyed Application Hardware STOP If the application software key matches the Sauer-Danfoss hardware key, installation to Application Hardware is allowed. If software keys are not detected, the application may be installed in standard priced hardware. Standard priced hardware

  28. PLUS+1 Controls PlatfromApplication Software Solutions Subsystem Applications • Complete application software solution • Facilitates rapid development of machine controls • Tested solutions manage development risk • GUIDE is used to tailor the application for vehicle requirements

  29. PLUS+1 Controls PlatfromPLUS+1 Compliance Compliance Blocks - Software blocks for PLUS+1 products PLUS+1 Joystick, CAN output PLUS+1 Pressure Sensor • Specific PLUS+1 products, characterized by Compliance Blocks • Tested, fast and convenient to use, documentation included

  30. PLUS+1 Controls PlatfromPLUS+1 Compliance Example: Optimized Pump Tuning Non-optimized tuning parameters Swashplate Angle 0.10 0.00 0.05 0.15 0.25 0.30 0.35 0.45 0.20 0.40 Optimized tuning parameters stored in Compliance Block Time (mS) Over 40 PLUS+1 Compliance Blocks: Pumps, motors, valves, sensors, displays and HMI products are represented in software, tested and optimized by Sauer-Danfoss

  31. PLUS+1 Controls PlatfromPLUS+1 Compliance • PLUS+1 Compliance Blocks: • Shorten development time • Provide a tested solution • Ease start-up issues • Provide optimized performance

  32. PLUS+1 Controls PlatfromService Tools PC to CANbus Gateway • Use Service Tool to download your GUIDE application to the PLUS+1 controller • Monitor, view and adjust parameters • Use Designer Service Tool to build custom screens

  33. PLUS+1 Controls PlatfromService Tools • Fully customizable service solutions • Add ‘check points’ at any place in the application • Design PC screens to meet the need of the user (developer, service technician, etc.) • Password access capabilities • CAN bus interface provides access to all controllers in a system • .dll option for OEM service tool integration

  34. PLUS+1 Controls PlatfromPC Communications • PC based service tool uses USB to CAN communication • CG150 USB – CAN gateway • USB ports on DP210, DP250 or DP600 displays

  35. PLUS+1 Controls PlatfromKey Applications • Ideally suited for mobile off-highway equipment • Flexible enough for many control system needs • Stand alone control or CAN based distributed controls

  36. PLUS+1 Controls PlatfromProduct Literature • Family Brochure • Technical Information • Data Sheets

  37. PLUS+1 Controls PlatfromProduct Support • Application software Library • PLUS+1 Compliance • Documentation • eLearning • Classroomtraining • Email support &web site FAQ • Helpdesk telephone support PLUS+1 Tools

  38. PLUS+1 Controls PlatfromProduct Support – On-line Training • Self-paced GUIDE programming training, always available on line • E-learning supplements, or substitutes for available classroom training • Develop and save virtual applications on line without a GUIDE license

  39. PLUS+1 Controls PlatfromSummary • High power family of 12, 24, 38, 50 and 88-pin controllers and I/O modules • Scalable for any application • GUIDE graphical programming environment • Customizable software solutions • Extensive Sauer-Danfoss application software library • For best in class performance and fast time to market • Full array of product support options • Your strongest partner for machine controls

  40. PLUS+1 GUIDE Training • Set up Software and Hardware • Prepare and make a new program • Set up Service Tool • Set up a diagnostic file

  41. Software • Download from www.sauer-danfoss.com • Run “PLUS+1 GUIDE……setup.exe” • Starting at V4.0 you can now have multiple versions of GUIDE installed

  42. License • Go to: Tools>License Manager • Use Help • License types: • Full license • Service Tool Design license • Service Tool built in license (for download and debugging) • Each user can use the license on a desktop and a laptop.

  43. Side panels and compiling messages Enable/disable panels here. Select pop-up or fixed panels by clicking here.

  44. Setup a new project (program) • Create a new project • Select hardware • Load the template • An “empty” program that compiles • All inputs and outputs available

  45. New project • Go to: File>New Type in a name for your project. Create a new unique folder for each project created.

  46. Install Hardware Files • Go to: Setup>Install Hardware • Categories of Hardware files (.hwd): • Programmable • Controllers • Displays • Inverters • Non programmable • I/O modules • Compliance blocks • Install all for a category with a .PAC-file.

  47. Install Function Libraries • Go to: Setup>Install Function Library

  48. Select hardware Right click

  49. Load template • All graphical files has got .SCS as extension Right click

  50. Setting the backup interval • Go to: Setup>Options

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