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Goals of SC-Air. Chair mam of SC-Air Gong Shuili Co-Chair man of SC-Air LEE. Sept. 15th , 2013. AIMS. To pay more attention to Structural Integrity Assessment works on aeronautical welding structures. To promote the application of advanced welding technology in aircrafts.
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Goals of SC-Air Chairmam of SC-Air Gong Shuili Co-Chairman of SC-Air LEE Sept. 15th , 2013
AIMS To pay more attention to Structural Integrity Assessment works on aeronautical welding structures To promote the application of advanced welding technology in aircrafts To introduce Additive Manufacturing into aeronautical structures 1 2 AIMS 3 4 4 To introduce Surface Engineering Tech. into aeronautical structures
AIMS Laser welding(Airbus) • Application of advanced welding technology in aircrafts— laserwelding All pictures refer to the internet
AIMS The picture refers to the internet Laser welded thin-wall aircraft panel Process of the double-beam laser welding • Difficulties • Stability of the welding process (especially in double-beam welding) • Control of the welding defects (especially for aluminum)
AIMS • Application of advanced welding technology in aircrafts— Electron beam welding (EBW) F-22 Raptor A380 Engine Application of EBW in aircrafts
AIMS The picture refers to the internet 150mm The picture refers to the internet • Difficulties • Fatigue assessment of EBW structures
AIMS • Application of advanced welding technology in aircrafts— Friction stir welding (FSW) Floor board of C17 Global MasterⅢ made by FSW FSW progress Application of FSW in aircrafts All pictures refer to the internet
AIMS • Structural Integrity Assessment on aeronautical welding structures Fatigue Performance under high temperature Damage tolerance More works should pay attention
AIMS RMM Block Joining Thermal Spray Rapid Mold HybridMfg. Cold Spray RPM Add.Mfg.in a narrow sense based on laser & electron beam with CAD/CAM to form the parts layer-by layer Rapid prototyping Direct metal manufacturing CVD RBM Rapid bio-model Rapid …manufacturing PVD Hard Facing SprayForming Electro-ChemicalDeposition Arc Spray (MIG -Plasma) • Additive Manufacturing in aircrafts
AIMS • Additive Manufacturing in aircrafts All pictures refer to the internet
AIMS • Additive Manufacturing in aircrafts Ti6Al4V powder Surface condition Additive Manufacturingwith Electron Beambased on selective powder melting Complicated Spatial Structure
AIMS • Additive Manufacturing in aircrafts Selective Laser Melting(SLM) 动画演示 Working part Additive Manufacturingwith Laser Beam based on selective powder melting
AIMS • Additive Manufacturing in aircrafts Additive ManufacturingWithLaser Beam based on selective powder melting All pictures refer to the internet
AIMS • Additive Manufacturing in aircrafts LaserDirectPowder Feeding BlickRepair LaserDirectWire Feeding Additive Manufacturingwith Laser Beam based on direct powder feeding All pictures refer to the internet
AIMS • Additive Manufacturing in aircrafts Excellenceof the HybridLaser-ArcForming Arc(MIG/TIG) (highdepositionrate, withwirefeeding) + LaserMetalDeposition (accuracy&definition withpowderfeeding) Additive Manufacturingbased on HybridLaser-ArcWeldingwith MIG wire feeding
AIMS • Additive Manufacturing in aircrafts Solid StateAdditiveMfg. based on block joining byLinearFriction Welding—toproduce BLISK Traditional tenon joint Weight reduction for high performance aero-engine FromTraditional tenon joint tomonolithic welded BLISK BLISK Weight reduction 50% Traditional tenon joint BLISK Bling 100% 50% 30%
AIMS • The application of Surface Engineering Tech. into aeronautical structures Titanium-fire Resistance Coatings TBC Abradable Coatings Stealth Coatings Laser Peening Anti-corrosion Films Oxidation Resistance Coatings EB Spur
Members • To commend or vote the members of SC-Air from all member countries: about 21 members • About 7 members each aim according to the specialty
Activities • Hope to have a seminar of SC-Air each year • Hope to have the International Conference of SC-Air every two years Resent Activities - To hold 2014 seminar of SC-Air in China - To hold the International Conference on Power Beam Processing Technologies (ICPBPT2014) in China