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Protecting Your Milling Operations

Protecting Your Milling Operations. Industry Leading Machine Monitoring Technology. Hazard Monitoring System – Typical Installations. Bearing temperature Belt misalignment Shaft speed Vibration Equipment: Bucket elevators Conveyors Drag conveyors Fans - dust c ollection.

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Protecting Your Milling Operations

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  1. Protecting Your Milling Operations Industry Leading Machine Monitoring Technology

  2. Hazard Monitoring System – Typical Installations • Bearing temperature • Belt misalignment • Shaft speed • Vibration • Equipment: • Bucket elevators • Conveyors • Drag conveyors • Fans - dust collection

  3. Belt Misalignment Bearing Temperature

  4. Shaft Speed Vibration Monitoring

  5. Digital Sensing Network • Direct Burial cable • Waterproof • Rodent-proof • Economic to install • Conduit not required

  6. Millguard Pro™ Roll Stand Monitoring Solution

  7. The Need For Roll Stand Monitoring • Roll damage due to roll on roll contact • Roll brush fires due to wear • Machine damage due to bearings overheating • Lost productivity due to downtime • Inefficient milling operations • Reactive maintenance

  8. System Design Challenges • Harsh, dusty Class 2, Div. 1 environment • IR Sensor technology traditionally expensive • System failures due to dust build-up • Systems expensive to install & maintain • Frequent disassembly for maintenance

  9. Millguard Pro™ Roll Stand Monitoring Solution Roll Face & Bearing Temperature Monitoring provide real time feedback for informed decision making and system fine-tuning

  10. Millguard Pro™ Roll Stand Monitoring Solution • Stand alone controller & PLC integrated options • Intuitive touchscreen with alarm and machine shutdown capabilities • PLC interface option – seamlessly talks to any plant controls system

  11. Millguard Pro™ Roll Stand Monitoring Solution Integrated system designed for Class 2, Div. 1 locations

  12. Millguard Pro™ Roll Stand Monitoring Solution IR Roll Surface Temperature Sensor • Early indication of misaligned rolls • Innovative air purge keeps sensor surface clear of dust

  13. Millguard Pro™ Roll Stand Monitoring Solution Bearing Temperature Sensor • Early indication of unsafe & inefficient milling conditions • Mounts using existing brass zerk fitting

  14. Design Elements – Millguard Pro™ • System designed for Class 2, Div. 1 flour mill environment • System tried and tested in harsh, dusty flour mill environment • System can be installed and maintained by mill operators

  15. Design Elements – Millguard Pro™ • System accommodates frequent machine maintenance • Controller provides alarm and machine shutdown functionality • Operators can log trending data for proactive maintenance

  16. Benefits – Millguard Pro™ • Economic system protects mill operations • Monitors roll stand to prevent catastrophic machine damage • Enables scheduling of proactive maintenance

  17. Benefits – Millguard Pro™ • Reduced downtime and product waste • Improved long term mill efficiency and safety • Contact CMC for more information & case study

  18. Also Making Milling Facilities Safer With Industry-Leading HazMon Technology • Bearing Temperature • Belt Misalignment • Shaft Speed • Vibration • Bucket Elevators • Belt Conveyors • Drag Conveyors • Fans – Dust Collection

  19. For more information contact CMC at: sales@cmciel.com (888) 421-4425 www.cmciel.com CMC Industrial Electronics

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