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Global Process Flow Diagram. New Part or New Customer & Part. Existing Customer & Part, Order Received & Reviewed. Refer to customer. Contract, Review, Identify Feasibility. Reject. Order Raw Materials FMEA 10. Production Planning. Accept. Process Design . PC03b

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Global process flow diagram l.jpg
Global Process Flow Diagram

New Part or New Customer & Part

Existing Customer & Part, Order Received & Reviewed

Refer to customer

Contract, Review, Identify Feasibility

Reject

Order Raw Materials FMEA 10

Production Planning

Accept

Process Design

PC03b

Green Sand Mixing FMEA 40

Receive &

Verify Raw

Materials

FMEA 10

PC05 & 3a

Core Shop,

Make Cores FMEA 20

PC04

Air Set, Make Cores

FMEA 20

PC07

Air Set, Mould Carousel FMEA

PC01

Develop Pattern & Core Equipment

PC06

HWS, Mould FMEA 50

Trial & ISR

PC02

Melting & Casting

FMEA 30 & 60

PC06

Assemble HWS Moulds & Cores

FMEA 50

PC06b

Mechanical testing

REJECT

Approve for Production

Sub Contract Heat Treat

as required

Verify

Test

PASS

REJECT

PC08a Knock out FMEA 70

PC08b

Desprue, Shot Blast, Grind, Fettle

FMEA 100

Desprue& Shot Blast (product specific)FMEA 90

PC09

Inspect

& Despatch

FMEA 140 &130

REJECT

Inspect

FMEA 110

Sub Contract Machining

as required

Accept

FMEA Index

WI Index

Issue 9 -08/11

Uncontrolled if hard copy.


Slide2 l.jpg

Global Process Flow Diagram

Support Processes

Management review QP 5.6

Business Planning QP 5.

Control of Nonconforming

product QP 8.3

Maintenance QP 6.3.1

IT QP 7.5.1

Resource management QP 6.1

Continual improvement QP 8.5.1

Corrective action QP 8.5.2

Document control QP 4.2

Training QP 6.2

Internal Auditing QP 8.2.2

Customer satisfaction QP 8.2.01

Issue 7 -08/11

Uncontrolled if hard copy.


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