Loading in 2 Seconds...
Loading in 2 Seconds...
Every manufacturing plant must focus on Downtime tracking in the right manner. Thrive\'s downtime tracking software helps in downtime tracking and increasing the ROI, professionals are recommending it. To know more about such good downtime tracking software, visit: www.downtimecollectionsolutions.com
Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author.While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server.
separates humans with machines is
the time one takes to recover from
the strain, the time one takes to
cool down and then quickly bounce
back to being the best. This is where
machines are probably different, as
when any manufacturing process is
halted rather abruptly, for instance,
to cater to a motor failure, more
often than not it accrues downtime.
is necessitated due to equipment
failure, manufacturing downtime can
also happen when an unplanned event
takes precedence and forces the
manufacturing process to stop.
Manufacturing downtime is basically any fault which has a
snowballing effect on the entire manufacturing process,
perhaps the most dreaded scenario in any workshop or
Hence, now encapsulating all the theories into one
principal basic definition: Downtime events are unplanned
stops which warrant a reason because they are long
enough to stall the entire manufacturing process.
However, there are other scenarios too, when a planned
stop is carried out owing to any pre-scheduled assignment
or if and when the tools have to be changed and
maintenance issues take precedence. Given below are
some of the ways to reduce machine downtime in a
be aware of the exact reason for the lack of productivity,
if there is a screen or a small projector assembled to the
machine might well reflect the exact drop in production
The IT sector should always be included to seek out
solutions especially in the day and age of breached
firewalls and ransomware which leads to compromised
Apart from the aforementioned ways, up-gradation of the
WiFi system, all the servers should be monitored and any
lapsed or outdated network structure should be upgraded.
companies should actually
acknowledge its importance, get their
heads together and adopt this in
cohesion across all the different
platforms. Having said this, it is
imperative that IT and operations, the
two critical departments should always
work together and keep a close eye on
the data which keeps fluctuating.
sunset, it is just so certain in the current
context. Hence, companies should
invest more in manpower so that an
end-to-end feedback mechanism is
established. The cumulative efforts of
all the departments can never be
undermined even here when technology
is galloping along.
For any downtime, the fault is generally
not a very big issue at the inception
and if it is detected right when it is
initiated the problem can be nipped in
the management is another proven tool
to reduce the machine downtime. By
establishing a channel with the staff, in
many ways the management holds them
accountable which in order makes the
workforce feel a part of the team and
hence they will be more vigilant to any
wear and tear.
management to identify assets and liabilities which will
help them entrust more responsibilities on people who are
adept at handling crises.
Conducting regular manufacturing equipment maintenance
and replacing the faulty ones at regular intervals is another
way of preventing any long term hazards. This will also help
in identifying faulty equipments which slows down the entire
Training the existing workforce, especially the people who
handle the plant and preparing a dossier which should
then be strictly followed at all times.
can be greatly improved by not only
tracking but also identifying the reason
for the snags. However before we look
at curing any particular impediment, it is
imperative we are in tune with the
reason behind the stalled work. These
basic identifications will help in
determining the extent of stoppages, or
the different bottlenecks.