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Unison Solutions, Inc. Overview. Biogas Compression/Treatment System Design and Fabrication130 Systems In OperationTurnkey Waste-to-Energy SystemsGas Testing and AnalysisMultiple Awards for Biogas Systems (EPA project of the year 2003
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2. Unison Solutions, Inc. Overview Biogas Compression/Treatment System Design and Fabrication
130 Systems In Operation
Turnkey Waste-to-Energy Systems
Gas Testing and Analysis
Multiple Awards for Biogas Systems (EPA project of the year 2003 & 2009, 2006 SWANA Gold Award and 2010 ACEC Grand Conceptor Award)
3. Fabrication Facility
4. Assembly and Testing Area
5. LFG for Drying Ocean Spray Cranberries
6. Biogas Treatment Systems What is driving the need for increased gas treatment on biogas fueled generation and direct use projects?
7. Equipment Damage and Performance Issues
9. Key System Components Hydrogen Sulfide Removal
Moisture Removal
Compressor or Blower
Siloxane Removal
Controls/Automation
CO2 Removal
10. Why Hydrogen Sulfide Removal? Equipment Damage from Corrosion (Hydrosulfuric Acid)
Health and Safety Issues (1000ppm will cause an individual to lose consciousness.)
Odor Control
Causes fouling of siloxane removal media
11. Types of Hydrogen Sulfide Removal
12. Iron Sponge
13. Why Moisture Removal? Prevents condensation downstream
Improves energy content of gas
Condenses into compressors
Formation of weak acids from interaction with H2S and CO2
Fouling of Siloxane removal systems
14. Types of Moisture Removal Equipment Knockout
Suction Scrubber or De-mister
Ambient Air Cooler
Refrigerated Dryer
Glycol Chilling
16. Types of Gas Compression
17. Centrifugal Blower
18. Why Siloxane Removal? Organosilicons produced by Dow Corning
Used in the manufacture of many commercial products including: makeup, tooth paste, shampoo, lubricants, etc.
Present in almost all digester gas from 500ppbv to 140,000ppbv. MM, D4 and D5 account for 75% to 95% in biogas. (2, 4 and 5 silicon atoms per molecule.
Do not breakdown during processing in anaerobic digesters.
19. The Problem When VOCs and Siloxanes are in the digester gas:
20. The Damaging Results
Pressure and temperature transform the Siloxanes into various abrasive silica forms from sand to glass.
Causes damage to boilers, internal combustion engines and microturbines.
Usage in commercial products is increasing at 5% to 10% annually.
Problems with Siloxanes are here to stay.
21. Siloxane Damaged Piston
22. Processes for Removing Siloxanes from Biogas
Fixed Bed Carbon Filters (Norit, Calgon, Carbon Air)
Fixed Bed Silica Gel Bead Filters
Regenerated Desiccants (GES Systems, Venture)
Regenerated Carbon (Jenbacher TSA)
Regeneration with Micro Wave-design phase
24. Why CO2 Removal? Opportunity to create a fuel that can be injected into a pipeline.
Create a compressed vehicle fuel equivalent to CNG.
25. CO2 Removal Processes
26. Budgetary Biogas System Costs 50scfm Systems
27. Biogas End-Use Technologies Direct Use to Boilers
Reciprocating Engine/Generators
Micro-Turbines (Capstone)
Turbines (Solar)
Pipeline
Vehicle Fueling
34. Unison Solutions, Inc. Contact Information Jan Scott
563-585-0968
jan.scott@unisonsolutions.com
www.unisonsolutions.com