Pop-up Wheel Sorter - PowerPoint PPT Presentation

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Pop-up Wheel Sorter

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  1. Pop-up Wheel Sorter • Features: • Zone routing divert method • Shipping sorter • 125 items/min.

  2. Apparel Application Premium Clothing Located in Iowa for quality labor availability Crossbelt Sorter for order assembly Pop-up Wheel Shipping Sorter USPS Priority mail

  3. Split Case Picking

  4. Split Case Picking

  5. Transfer Tote to Conveyor

  6. Pre-Merge Accumulation

  7. Sawtooth Merge prior to Order Consolidation

  8. Induction to Sorter

  9. Bar Code Scanner

  10. Order assembled in Chute

  11. Packing Station

  12. Induction / Scanning prior to Shipping Sorter

  13. Shipping Sorter

  14. Shipping Sorter with Spiral Chutes

  15. Manual Palletizing

  16. e-merchant/Customer Direct Toysrus.com Customer direct operation Small order size Split case picking

  17. e-CommerceTwo Level Crossbelt Sorter Chutes Sorter Induct Lines Plan View Layout

  18. e-CommerceTwo Level Crossbelt Sorter Cross Section

  19. Crossbelt Induct

  20. Empty Cartons Inducted Sorted to chutes

  21. Packing Chutes

  22. e-CommerceTilt Tray Shipping Sorter Trailer Loaders Sorter Shipping Dock Induct Lines Plan View Layout

  23. e-CommerceTilt Tray Shipping Sorter Trailer Loaders Chutes Tilt Tray Sorter (Loop) Plan View Detail

  24. e-CommerceTilt Tray Shipping Sorter Cross Section

  25. e-CommerceTilt Tray Shipping Sorter

  26. Electronic Components Application • Take orders from internet, phone, fax • Supplier of special electronic components • Small orders / required next day • Crossbelt Sorter for order consolidation • Sliding Shoe Sorter for shipping

  27. Zone Routing Bar Code Unique Bar Code determines Carton/Tote route

  28. Transfer Zone 1 Zone 2 Zone 4 Zone 3 Transfer Main Transport Conveyor Zone Routing Conveyors (Accumulation) Zone Routing Conveyor Flow

  29. Zone Routing • Provides “road map” for each carton / order • Optimizes flow • Cartons only routed to zones with required picks • Other zones bypassed