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Supplier Treasure Hunt Results

Supplier Treasure Hunt Results. Hosted by: Johnson Controls INC – Livermore, CA Trim Masters INC – Modesto, CA DATES: Nov 16 - 17. Participants. Rick Kalisz – JCI Livermore Glen Kerrigan – Amtex INC Fred Zaske – JCI Livermore Shayne Bozarth – TMI Modesto Bob Higle – TMI Modesto

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Supplier Treasure Hunt Results

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  1. Supplier Treasure Hunt Results Hosted by: Johnson Controls INC – Livermore, CA Trim Masters INC – Modesto, CA DATES: Nov 16 - 17

  2. Participants Rick Kalisz – JCI Livermore Glen Kerrigan – Amtex INC Fred Zaske – JCI Livermore Shayne Bozarth – TMI Modesto Bob Higle – TMI Modesto Eddie Lucas – TMI Modesto Dan Powers – TMI Modesto Joe Mossinger – TEMA Miguel Alvarez – JCI Livermore Irene Cheng – TEMA Verulo Campos – Amtex INC Chris Bozzo – JCI Livermore Scott Showman – TEMA Bill Brownlow – KHMCA Stanley Jackson – KHMCA Marco Montalvo – TEMA Thomas Tuzinowski – JCI Livermore Edward Guzman – TEMA JR Ibarra – TEMA

  3. Where did we look? • Johnson Controls INC • Foam Processing • Trim Assembly • Seat assembly area • Over Head Console / Supermarket Area • Trim Masters INC • SK4 Seat Assembly Area • MIG Welding Robots / Resistance Spot Welding • Vibe Seat Assembly • MIG Welding Robots / CNC pipe benders • Plastic Processing Area • Injection Molding / Plastic Assembly Equipment

  4. Top 3 Kaizens What did we find? • Foam Line Start-up Procedure • Fix Compressed Air Leaks • Light Sensors by Sky Lights • Total Estimated Energy Savings (All Projects) ~ 216,728 KWh/yr • Total Cost Savings (All Projects) ~ $25,162/Yr • Estimated Implementation cost ~ $9,815 • Estimated CO2 Emission Savings ~ 59 Metric Tons

  5. Summary Report

  6. Top 3 Kaizens What did we find? • Replace all Metal Halide lights with HID • Injection Molding Start-up with fewer pumps • Wayne Trail bender on during Non-Production • Delayed start on Cooling Tower • Total Estimated Energy Savings (All Projects) ~ 778,252 KWh/yr • Total Cost Savings (All Projects) ~ $84,051 / Yr • Estimated Implementation cost ~ $57,712 • Estimated CO2 Emission Savings ~ 214 Metric Tons

  7. Summary Report

  8. Questions/Comments Thank you!

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