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Providing the right technology for small/medium/large scale production of good quality BIODIESEL. Planting Harvesting Pressing (hot or cold). UPSTREAM----Feedstock. Rapeseed- Brassica Napus. Canola 1190 l/ha.

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Presentation Transcript
upstream feedstock
Planting

Harvesting

Pressing (hot or cold)

UPSTREAM----Feedstock
rapeseed brassica napus
Rapeseed- Brassica Napus

Canola

1190 l/ha

algae

ALGAE

Parameters to be defined but we understand that the yield is more favourable than most fruits/kernels.

midstream

MIDSTREAM

TRANSESTRIFICATION PROCESS

technically
Triglycerides + alcohol methyl esters and glycerol

Biodiesel often referred to as methyl ester e.g Rapeseed Methyl Ester (RME)

Chemical process referred to as a base-catalysed trans-esterification.

Straight forward but needs to be done right.

Technically…..

NaOH, Temp

titrate the amount of catalyst
Different oils have different levels of free fatty acids FFAs.

These need to be titrated with catalyst.

A simple dip stick test works well and shows the pH according to colour bands

Read off the amount of catalyst to add from the chart and table supplied

Easy!

Titrate the amount of catalyst
what makes the bd400 so effective
What makes the BD400 so effective?

Pressurised reactor allows the reaction to be carried out at 85°C w/o methanol boiling off. (Well above “normal” methanol boiling point.) This drives the reaction forwards.

Inner stainless steel core, outer stainless steel jacket. Insulated.

Good proven mixing. Gives exceptional mixing of reactants not just circulation.

slide15

Add oil to methanol, not methanol to oil

The reaction works best with high concentrations of methanol and high temp.

Add hot oil to warm methanol + catalyst.

Gives very high initial methanol:oil ratio – optimal.

Minimal vapour space/loss.

Incr. pressure & temp to 85°C. Good mixing to complete the reaction

Methanol vapour

17-20% methanol

40% methanol

55% methanol

70% methanol

85% methanol

100% methanol

settling storage tank
Settling/Storage tank

Capacity 1200 litresEmpty weight 180 kg

Dimensions 1.2m (W), 1.2m (D), 3m (H)3mm thick stainless steel vessel

the biodiesel and glycerine produced
The biodiesel and glycerine produced

1 hour (+)

Methyl Ester

BD

G

Glycerine

downstream

DOWNSTREAM

Filtering,Washing and Polishing

adding dry washing powder
Adding Dry Washing Powder

Here our dry washing powder is being added to the filter.  It is soft and white. Similar in consistency to talcum powder.

slide21

From WCO

From RBD

magnesol tm
MagnesolTM
  • Free glycerine - tests prove an 85% reduction in 20 min
  • Water removal - tests prove a 60% reduction in 20 min
  • Methanol content reduced from 0.113% to 0.011% 90% reduction in 20 min
  • Soap – tests; from 651mg/kg to 4mg/kg in 20 min
slide23

SchematicLayout Of Plant

Catalyst

Methyl

Easter

Storage

tank

Alcohol

Scope of Equipment Supply

Reactor

Settling

Tank

No. 1

Settling

Tank

No. 2

Titration

Washing &

Filtering

station

Pre Heated

Oil

Crude

Glycerine

Storage

Tank

Feedstock

~1 sq m

~1 sq m

~1 sq m excl storage vessels

slide24

Asia Biofueltech Sdn Bhd’s

Biodiesel Systems

Reactor Transfer Pump Settling Tank Filtration & Washer Storage Tank

slide25
Our equipment can produce up to 500 litres of methyl ester per batch – in one hour.

We use stainless steel equipment to process methyl ester.

It is designed on a Modular concept – i.e. start small and grow to produce 2-3 million litres per year with ease. Duplicate to meet demand.

Our equipment is cost effective and capable of producing good methyl ester(98% conversion)

No discharge of dirty effluent from our manufacturing plant.

utilities and raw material requirements
Three (3) phase wiring

Water Supply

Storage tanks and pumps for

Feedstock

Alcohol

Methyl Ester

Crude Glycerine

Feedstock (oil)

Alcohol

Cataylst

Methyl Ester Washing powder

Operators

Safety equipment (masks)

Utilities and Raw Material requirements
first trial run on mitsubishi storm
First Trial Run on Mitsubishi Storm

Did a run from Shah Alam to Malacca

thank you for your attention

NO DRILLING NO SPILLING

NO WARS NEEDED to acquire oil

Thank you for your attention

Visit www.asiabiofueltech.com