0 likes | 2 Views
Leading Solar Module Manufacturer using cutting-edge, automated machinery to manufacture high-efficiency Solar Modules & Provider of Solar Power Plants<br><br>
E N D
Why Gautam Solar is ideal for large power plants? Why Gautam Solar is ideal for large power plants? TECHNICALLY ADVANCED SOLAR PANELS • High-efficiency Solar Panels • Fully Automated Manufacturing Setup • A+ grade raw materials • Latest Technology QUALITY ASSURANCE, GLOBAL CERTIFICATIONS AND INNOVATIONS • Quality Testing • Global Certification • Patents and IPs FINANCIALLY SECURE COMPANY WITH STRONG LEADERSHIP • Top 10 Indian Solar Manufacturer • 27+ Years Expertise • Strong Top Management • Financial Strength • Future Expansion Roadmap • Thought Leaders
TECHNICALLY ADVANCED SOLAR PANELS
Fully Automated Manufacturing Fully Automated Manufacturing Setup Setup ADVANTAGES of using Top-Notch Machines: Precision and Accuracy in Engineering Minimized Errors and Defects Increased Production Yield
Robotic Layup vs. Gantry Layup Robotic Layup vs. Gantry Layup DISADVANTAGES of the conventionally used Gantry Layup: Lower Production Yield Low Precision in String Positioning on EVA Sheet Limited Flexibility Depends on operator skills • Comparatively low investment costs • Established technology and operator familiarity also deters shift to robotic layup.
Robotic Layup vs. Gantry Layup Robotic Layup vs. Gantry Layup Using ROBOTIC LAYUP instead of Gantry Layup in production: Enhances Production Yield Ensures Precise String Positioning on EVA Sheet Solves String Misalignment Boosts overall panel performance and durability •Robotic Layup requires higher investment •Adoption of latest technology provides a competitive edge and positions Gautam Solar as an industry leader
Fully Automatic High Fully Automatic High- -Speed MBB Stringer Speed MBB Stringer Using “MERCEDES OF SOLAR STRINGERS” to ensure: Lower Electrical Losses due to MBB Design Higher Accuracy with CCD Positioning Reduced Errors due to Non-contact Infrared Soldering •Require more investment than conventional stringers •Provides long term benefits like enhanced durability •Ensures customer satisfaction
Going from Flat to Round Ribbon Going from Flat to Round Ribbon Flat Ribbon: Drawbacks and Why they still persist What are they? Metal connectors used for connecting various cells in a solar panel. Traditionally used with 5 Busbar layout. What are their drawbacks? Flat Ribbon (0.9 mm width) cover significant amount of cell area. Increased Shading on the photosensitive silicon base limits the power generation. Provide Lower Light Utilization. Majority of light falling on ribbon is reflected outside. Only 5-10% is reflected inside and converted to electricity. Flat Ribbons still persist due to their compatibility with conventional stringers, which require low investment.
Going from Flat to Round Ribbon Going from Flat to Round Ribbon How Gautam Solar’s Round Ribbon Technology boosts Panel Performance Gautam Solar’s superior technology Gautam Solar incorporates Round Ribbon Technology in Multi-Busbar (MBB) Layout. Innovative technology helps ensure superior panel performance. Benefits of Round Ribbon Technology Round Ribbon (0.35 mm dia) cover much less cell area. Provide 75% Lower Shading Losses. Leads to 2.5% Higher Module Power. Provide Higher Light Utilization Multiple reflections inside the module ensures that 70% of the light striking ribbon surface is converted into electricity. Round Ribbons only work on MBB Cell Soldering Stringers, which require much higher investment.
Non Non- -Destructive Cutting (NDC) Machine Destructive Cutting (NDC) Machine Gautam Solar uses NDC over conventional cutting: Low Temperature Laser cutting (<130°C) Lower Chances of micro-cracks High mechanical strength of solar cells No Heat-affected Zone More expensive than conventional cutting machine
Non Non- -Destructive Cutting ( Destructive Cutting (NDC) vs vs. Conventional Cutting . Conventional Cutting NDC) Half-cut cell technology boosts solar panel energy generation by fitting more cells per panel. Enables independent operation of top and bottom halves and ensures continuous power output even when shaded. Disadvantages of conventional cutting method: Cells scribed by high-temperature laser (>1500°C) and split using mechanical separation High chances of micro-cracks Low mechanical strength (almost half of full cell) Formation of heat affected zone (80-150 µm) Conventional cutting process requires low investment.
Non Non- -Destructive Cutting ( Destructive Cutting (NDC) vs vs. Conventional Cutting . Conventional Cutting NDC) Gautam Solar uses Non-Destructive Cutting (NDC) Process for producing half-cut cells. Advanced cutting process based on the principle of thermal expansion and contraction. Enhances the reliability and module efficiency. Benefits of Non-Destructive Cutting method: Cells scribed by low-temperature laser (<130°C) and separated using controlled thermal stress Negligible chances of micro-cracks High mechanical strength (similar to full cell) No heat affected zone formation NDC process requires specialized machines and represent huge investments.
Solar Panel Curing Line/Room Solar Panel Curing Line/Room Gautam Solar utilizes an Advanced, Fast Curing Technique with benefits: Enhanced Longevity and Performance of Panels Automatic Loading and Unloading Energy Efficient and Eco-friendly • Some manufacturers don’t employ dedicated curing room • Caused by capital/space constraints • Detrimental to quality of panels
Automatic Sorting for Module (I Automatic Sorting for Module (Imp mp) Binning ) Binning Sort modules according to test results Easy Handling of modules Automatic and Precise arrangement of modules ImpBinning reduces String mismatch losses
A+ Grade Raw Material A+ Grade Raw Material Material Property Solar Cells LID-Resistant Tempered Glass with Anti-reflective (AR) Coating Glass EVA UV-Resistant,PID Free Backsheet Moisture-resistant, high transmittance Junction Box IP68 rated Split Junction Box Frame Made of Anodized Aluminium Ensures high efficiency, reliable power generation and long-term durability
High Efficiency Solar Panels High Efficiency Solar Panels SOLAR PANELS SOLAR PANELS High Efficiency Great Performance Top-notch Durability
Mono PERC Bifacial (Glass to Backsheet) Solar Panels Mono PERC Bifacial (Glass to Backsheet) Solar Panels Power Output Range: 540 Wp – 560 Wp Maximum Efficiency: 21.68% M10 144 Half-cut PERC Cells (91 mm × 182 mm) G2B Structure utilizes light-weight backsheet with high light transmittance 10-30% Bifacial gain from rear (installation/weather dependent) Positive Power Tolerance: 0 - 4.99W Ideal for Large-scale Installations
Mono PERC Monofacial Solar Panels Mono PERC Monofacial Solar Panels Power Output Range: 540 Wp – 560 Wp Maximum Efficiency: 21.68% M10 144 Half-cut PERC Cells (91 mm × 182 mm) Utilize NDC Cutting for Lower Chances of micro- cracks Tested to withstand 5400 Pa Snow Load and 2400 Pa Wind Load Positive Power Tolerance: 0 - 4.99W Ideal for Large-scale Installations
N N- -type TOPCon Solar Panels type TOPCon Solar Panels Power Output Range: 580 Wp – 590 Wp Maximum Efficiency: 22.84% 144 Half-cut N-type TOPCon Cells (91 mm × 182 mm) Lower Degradation: 1% in 1styear, 0.40% annually, compared to P-type PERC Panels (2% in 1styear, 0.55% annually) 3.26% BOS Cost Savings with N-type TOPCon Panels vs. P-type PERC Panels Positive Power Tolerance: 0 - 4.99W Ideal for Large-scale Installations
QUALITY QUALITY ASSURANCE, ASSURANCE, GLOBAL CERTIFICATIONS GLOBAL CERTIFICATIONS AND INNOVATIONS AND INNOVATIONS
Quality Testing 30+ Internal Quality Tests including Visual inspection, Performance testing etc. Tested and Certified by Independent Testing Laboratories according to industry standards “Quality is at the heart of everything we do at Gautam Solar”
Internal Testing: Visual Inspection Ideal for Quick Quality Check 90° Rotation for Easy Visual Inspection Strong Vacuum System for holding the panel Suitable for All types of panels
Internal Testing: 100% Electroluminescence (EL) Testing Pre- & Post-Lamination EL Testing Improves Process Quality Detect Defects like micro-cracks, hot spots etc. Evaluate Panel Performance
Internal Testing: High Voltage Testing Used for isolation testing of Panels Ensures electrical safety High testing Precision Suitable for Glass-Glass and Glass- Backsheet Panels
External Testing: Thermal Cycle Test Tested according to IEC/UL Standards 200 Testing cycles Thermal cycling between -40°C to +85°C Ensures resilience against thermal fatigue
External Testing: Salt Mist Corrosion Test Excellent Salt Mist Resistance Ensures High Durability Perfect for Coastal Regions and Offshore Installations
External Testing: Hail Test Tested against 25mm hailstone at speed of 84 km/h Resilient against high-velocity impacts Rigorous hail testing Perfect for Regions with inclement weather
External Testing: Dynamic Mechanical Load Test Tested over 200 cycles Withstand Dynamic Loads of ±5000 Pa Used to simulate impact of wind Ideal for Large-scale projects
External Testing: UV Preconditioning Test Tested to withstand UV radiation of sun UV Radiation up to 5 times the sun’s intensity Helps identify problems like Delamination and Encapsulant Discoloration
External Testing: Sand and Dust Test Tested to withstand effect of blowing sand and dust Sand grains blown from 4 different positions for 90 minutes each at 9 m/s Perfect for use in desert and other dusty areas
External Testing: Ammonia (NH3) Corrosion Test Tested to withstand corrosive effect of NH3 Exposed to NH3concentration of 6667 ppm with total testing time of 480 h (20 cycles) Perfect for use in solar farms and chemical plants with high levels of NH3
External Testing: Potential Induced Degradation (PID) Test Tested to withstand effect of PID on panel performance Panel subjected to 60°C, 85% humidity under 1000V for 96 hours Used to evaluate performance over long time period in different conditions
External Testing: Transportation Test Ensures safety and reliability during transportation Simulates Road Transportation and Shipping through vibration and shock tests Suitable for large projects
Efficient Packaging Ensures safety and reliability during transportation Simulates Road Transportation and Shipping through vibration and shock tests Suitable for large projects
Certified as per UL Standards UL 61215 & UL 61730 Standards
Certified as per EN/CE & IEC Standards EN 61730 Standards IEC 61215 & IEC 61730 Standards
Other IEC Standards: Going Above and Beyond IEC 62759-1:2022 Transportation Test Shock, vibration, impact and drop tests for safe and reliable transportation of solar panels. IEC 60068-2-68 Sand and Dust Test Testing for determining the effects of dust and sand on solar panels. IEC 60068-2-14 Ambient Temperature Changes (DH1000) Testing for determining effects of change in temperature on solar panels. IEC 60068-2-38 Composite Temperature/Humidity Cyclic Test (HF10) Testing for determining resistance of solar panels to combined effects of high temperature/humidity and cold conditions.
Other IEC Standards: Going Above and Beyond Salt Mist Test Ammonia Test
Other IEC Standards: Going Above and Beyond PID Test Power Rating Test
Gautam Solar Patents & IPs With strong focus on R&D, Gautam Solar holds Multiple Patents and IPs related to solar panel technology
Gautam Solar Pvt. Ltd. Gautam Solar Pvt. Ltd. FINANCIALLY SECURE FINANCIALLY SECURE COMPANY COMPANY WITH WITH STRONG LEADERSHIP STRONG LEADERSHIP
India’s Top 10 Solar Module Manufacturer Listed as Top 10 Indian Solar Panel Manufacturer (in terms of modules shipped) by Reputed Industry Publications JMK Research & Analytics “Annual India Solar Report Card CY2023”, March 2024 Bridge to India “India PV Module Intelligence Brief Q4 2023”, February 2024 JMK Research & Analytics “RE Update Q4 2023”, February 2024 JMK Research & Analytics “RE Update Q2 2023”, August 2023 JMK Research & Analytics “India Solar Annual Report Card CY2022”, March 2023
27+ Years in Solar Industry Established in 1997 under the visionary leadership of Mr. B.K. Mohanka More than 27 years solar industry experience. Consistently profitable year-over-year. Offering quality solar modules with robust warranty support, backed by 25+ years industry longevity (typical solar PV power plant lifetime).
Strong Top Management Educationally Well-Qualified with Long Term Vision Mr. B.K. Mohanka (CMD) Mr. Gautam Mohanka (CEO) Mr. Sharad Mohanka (COO) 45+ Yrs. Of Business Experience 20+ Yrs. Of Solar Industry Experience 12+ Yrs. Of Solar Industry Experience • Eco (Hons.) from Shri Ram College of Commerce (SRCC), Batch of 2000 • B. Tech from NIT Patna, Batch of 1972 • M.Tech from North Carolina State University (Raleigh, USA), Batch of 2008 • Ex. Professor in Engineering College • MBA from MDI Gurgaon, Batch of 2002 • BE from Mumbai University • Responsible for managing Capacity Expansion and Manufacturing Operations • Visionary to start Solar Business in 1998 • Holds IPs for several Technical Innovations in Solar Industry
Capacity Expansion – 5 GW by 2025-26 Gautam Solar has 4 factories with Total Module Manufacturing capacity of 1 GW. Capacity expansion in process: Upcoming factory in Bhiwani, Haryana on 50 acres land 2 GW total capacity by end of 2024 5 GW capacity targeted by FY25-26