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Oracle Shop Floor Management What’s New in R12. Tom Greene Solution Architect, Semiconductor Solutions Group.

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Oracle shop floor management what s new in r12

Oracle Shop Floor Management What’s New in R12

Tom Greene

Solution Architect, Semiconductor Solutions Group


The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions.The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.


Agenda
Agenda direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions.

  • Product Positioning

    • Target Customers

  • Oracle Solution

    • Core Features

    • Delta Summary

  • Quick Look at New Functionality

  • Brief Competition Overview

  • Wrap Up/ Q&A


  • Target Customers/ Industries direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions.


    Semiconductor Industry Leadership direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions.

    Oracle is still the only ERP vendor to provide

    comprehensive Shop Floor Management

    capabilities for the Semiconductor Industry

    without complicated 3rd party bolt-ons.

    The proven success of Oracle’s

    130+ semiconductor customers

    far exceeds any other ERP system!


    Developed with Semicon Companies, direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions.OSFM is ideal for Semiconductor


    Key manufacturing needs addressed
    Key Manufacturing Needs Addressed… direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions.

    • Target Customers need to be manufacturing Lot or Lot/serial controlled end items

    • Typical Examples:

      • Semiconductor chips, consumer electronics like DVD players etc, Bicycle Helmets, Medical Devices, rolled metal products. Etc etc – see detailed list in appendix

    Essentially if the end product being sold by a

    prospect has a lot or lot/serial number,

    OSFM is a potential fit.


    OSFM capabilities makes it very attractive for many Industries …

    • Medical Devices

    • Metal Rolling and Fabrication

    • Automotive Components

    • Plastic Injection Moulding

    • Optical lens Manufacturing

    • Fiber Optics

    • Jewelry Making Industry

    • Engineer to Order Products

    • And more …

    Many Medical Device, Metal and Automotive companies are OSFM customers today!


    Recent OSFM Customers in Non-Semiconductor Industries! Industries …

    [Aerospace & Defense]

    [Turbine Engine Maintenance]

    [Auto Ancillaries]

    [Industrial Mfg]

    [Medical Devices]

    [Metals Finishing]

    [Electrical Equipment]

    [Consumer Goods

    packaging]

    [Solar Panels Mfg]

    [Auto Ancillaries]

    [Flat Panel Mfg]

    [Flat Panel Mfg]

    [Industrial Mfg]

    [Medical Devices]

    [Flat Panel Mfg]

    [PCB Manufacturing]

    [Photonics Modules]


    Why oracle

    Functional Fit and Predictable Delivery Approach Industries …

    Oracle has extensively demonstrated the required functionality across all High Tech sub segments

    Many Oracle Partners have also designed a systematic approach to achieve the functionality in 4 months for SMB customers

    Deep Industry Commitment

    Oracle’s fabless semicon customers are the largest community by far, helping Oracle produce the best solution, and working together as a community : Oracle fabless semicon customers receive very high value

    Minimal TCO

    ~50% TCO advantage over the competition over a 5-year period

    Lowest Risk

    Oracle’s solution is much more extensively tested in the market vs. the competition

    Oracle’s Lowest Risk Plan ensures customers realize benefits with minimal risk

    Why Oracle?


    Osfm spans all customer sizes the only early stage to titan enabler
    OSFM spans all Customer Sizes Industries … The Only “Early Stage to Titan” Enabler

    “Early Stage”

    “Mid Stage”

    “Large”

    $100M

    $500M

    $1,500M

    “Titans”

    The Oracle Solution

    Specialty

    CRM

    CRM

    SCM

    SCM

    ERP/OSFM

    SCM

    ERP/OSFM

    ERP/OSFM

    ERP/OSFM

    REINVEST

    Microsoft

    SAP


    How Industries …

    Delivers


    Shop Floor Management Overview Industries …

    ExistingApplications

    ERP /BackOffice

    SupplyChainPlanning

    Extends Your Existing Investments

    • Multiple MES feed data through OSFM to ERP; single point of integration

    • Highly scalable regardless of internalor external feeds

    • Global repository & process management

    • Eliminate batch, synchronization, and maintenance headaches

    • Enables the real-time enterprise

    MaterialsMgmt / BOMInventory

    Order Mgmt/ CustomerMaster

    CustomerService

    XML

    Oracle Shop Floor Management

    Mixed Mode – Discrete, Flow, Lot, CTO

    Quality Management

    Sample

    Analyze

    Adjust

    Internet

    Real-TimeVisibility!

    Lot / Serial Genealogy Tracking

    RosettaNet/ XML

    Employees

    Customers

    MES

    MES

    MES

    Supplier MES

    Internal MES


    Lot based manufacturing rel 12 extends this to lot serial manufacturing as well

    ... Industries …

    ...

    ?

    = $

    X

    O

    A

    X

    ?

    B

    Lot-Based ManufacturingRel 12 extends this to Lot/serial manufacturing as well..

    Model Flexible Processes with network routing infrastructure

    Manage WIP Lot Movement by enforcing Network Routing

    Split, Merge or Translate released lots to another end item

    View Lot Genealogyforward and backward

    Compute True Operation Cost based on reverse cumulative yield

    Define Co-Products, distribution splits and yields


    R12 additions to osfm leads to granular and effective control on shop floor
    R12 Additions to OSFM Industries … Leads to granular and effective control on shop floor

    • Lot/Serial and Attributes Management support

    • Granular and Enhanced Shop Floor Modeling

    • Actual Data Capture and Enhanced Shop Floor Visibility

    • Introduced Dispatch Lists and Lot Travelers

    • Deeper Execution capabilities and Pro-active Alerts

    • Support for Sales Order Reservations


    Support for lot serial controlled assemblies description
    Support for Lot/Serial Controlled Assemblies Industries … Description

    • Functionality before Release 12:

      • OSFM Supported Jobs with Lot Controlled Assemblies only

    • Functionality in Release 12:

      • OSFM Supports Jobs with

        • Lot Controlled Assemblies

        • Lot and Serial controlled Assemblies

      • Support provided in forms as well as in HTML UI

      • Detailed Functionalities describes in Part II presentation


    Shop floor modeling configuration capabilities description
    Shop Floor Modeling, Configuration Capabilities Industries … Description

    • Functionality before Release 12:

      • Limited Modeling/Configuration Capabilities

    • Functionality in Release 12:

      • OSFM supports

        • Responsibility Configuration

        • Dispatch Lists Configuration

        • Low Yield Trigger Definitions

        • Reason Codes for Scrap, Bonus etc.

        • Lot Travelers


    Shop floor planning enhancements features
    Shop Floor Planning Enhancements Industries … Features

    Planning Enhancements

    • ASCP takes actual job start dates for planning

      • Calculates the portion of the job completed prior to plan start date

      • Schedule only portion of the job yet to be completed as of plan start date

    • ASCP support for BOM components

      • Plans for components that are consumed on Lot-basis

    • Support for sequence dependent set-ups

      • Grouping of activities of same setup type

      • Schedule sequence dependent setup resources to resource-instance level


    Shop floor planning enhancements features continued
    Shop Floor Planning Enhancements Industries … Features (continued)

    Planning Enhancements

    • Enhanced Gantt chart capabilities

      • Plan shop floor activities in a much more detailed manner

      • Better view of the shop floor information thru enhanced Planners’ workbench

    • Integration with Production Scheduling (PS)

      • Representation of OSFM Network Routing in PS

        • Item Routing

        • Work Order (Job) Routing

      • Representation of the OSFM Network Routing in Strategic Network Optimization (SNO)

      • Representation of OSFM Lot Based Job (PS Only)

        • Co-Products, Operation Yields


    Enhanced shop floor execution description
    Enhanced Shop Floor Execution Industries … Description

    OSFM Supports

    • Dispatch List

    • Move In, Move Out, Move to Next Op

    • Capturing Actual Job Data During Execution

    • Alerts for Low Yields

    • Shop Floor Resources: Status Update, Event Log

    • Electronic Lot Traveler

    • Attributes Management

    • Partial Job Move Transactions


    Attributes management for lot serial control description
    Attributes Management for Lot/Serial Control Industries … Description

    • Functionality before Release 12:

      • Support for Lot Attributes in Forms (R10) for:

        • Material Receipt, Job Creation, Lot Creation, Move Transactions,

          WIP Lot Transactions

    • Functionality in Release 12:

      • OSFM provides

        • Support for Serial Attributes in Forms for:

          • Job Creation, Lot Creation, Move Transactions, WIP Lot Transactions

        • Support for Lot Attributes in HTML UI for:

          • Job Move Transactions, WIP Lot Transactions

        • Support for Lot Attributes in Forms for:

          • Inventory Lot Transactions


    Other enhancements
    Other Enhancements Industries …

    • Withdrawal of Option-I (Applicable for existing OSFM customers only)

    • Sales Order Reservation for Lot-Based Jobs

    • Exchange Shop Floor Information with Partners


    <Insert Picture Here> Industries …

    OSFM R12 Highlights


    Lot serial genealogy
    Lot-Serial Genealogy Industries …



    Lot traveler templates
    Lot Traveler Templates Industries …



    Mfg execution workbench
    Mfg Execution Workbench Industries …




    Lot traveler document
    Lot Traveler Document Industries …



    Move transaction detail
    Move Transaction Detail Industries …


    Splitting a lot in wip
    Splitting a lot in WIP Industries …




    How erps handle shop floor mgt
    How ERPs handle Shop Floor Mgt Industries …

    • Oneintegrated suite (Won 13 of last 16 fabless semicon competitive evaluations; OSFM depth far better)

    • ERP Suite + India partner for WIP Tracking

    • Axapta ERP + Fullscope extensions

    • Great Plains ERP + Tensoft Extensions


    The shop floor management marketplace
    The Shop Floor Management Marketplace Industries …

    • Suite Vendors:Offer integrated suite (or semi-integrated as in SAP’s case)

    • Niche Players:Mostly localized, but claim “best-of-breed”, and require large integration efforts

    Consilium /


    How Shop Floor Mgmt Solutions Stack Up… Industries …

    • Capability

    • Oracle

    • SAP

    • Camstar

    • PRI

    • Consilium

    • Brooks

    • Flexible Routing Definitions

    • +

    • o

    • +

    • +

    • +

    • +

    • Inverted Bill of Materials

    • +

    • -

    • +

    • +

    • +

    • +

    • Advanced ShopTransactions

    • +

    • -

    • +

    • o

    • o

    • +

    • +

    • o

    • -

    • -

    • -

    • -

    • Manufacturing Quality Monitors

    • OperationalYield Costing

    • +

    • o

    • -

    • -

    • -

    • -

    Notes: + = Good, O = Neutral, - = Poor/NA, ? = Unknown


    How Shop Floor Mgmt Solutions Stack Up… Industries …

    • Capability

    • Oracle

    • SAP

    • Camstar

    • PRI

    • Consilium

    • Brooks

    • Enterprise Visibility

    • +

    • -

    • -

    • -

    • -

    • -

    • Lot/ SerialSupport

    • +

    • o

    • o

    • -

    • o

    • o

    • Resource Instance Modeling

    • +

    • +

    • +

    • +

    • +

    • +

    • -

    • +

    • +

    • +

    • +

    • +

    • Real-TimeScheduling

    • Co-Product Modeling

    • +

    • o

    • o

    • o

    • +

    • +

    • ?

    • Mobile Architecture

    • +

    • o

    • -

    • ?

    • ?

    Notes: + = Good, O = Neutral, - = Poor/NA, ? = Unknown


    <Insert Picture Here> Industries …

    Wrap Up / Q&A


    <Insert Picture Here> Industries …

    Thank You


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