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Discrete Manufacturing What’s New in R12 . Tom Greene Principal Solution Consultant. Abstract & Agenda. ABSTRACT: Discrete Manufacturing in R12 benefits from several valuable enhancements, including: expanded genealogy tracking a new MES interface for expanded WIP control

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Discrete Manufacturing

What’s New in R12

Tom Greene

Principal Solution Consultant


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Abstract & Agenda

  • ABSTRACT: Discrete Manufacturing in R12 benefits from several valuable enhancements, including:

    • expanded genealogy tracking

    • a new MES interface for expanded WIP control

    • unified inventory tracking across Process and Discrete

    • costing enhancements

    • sub-ledger accounting

    • and much more

  • AGENDA:

    • Walk through all the new R12 features at a very high level

    • Highlight in more detail the most notable ones

    • Demonstrate the new R12 MFG MES


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Safe Harbor Statement

The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decision. The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.

You never saw me. I was never here. None of this ever really happened. It was all a dream.


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Some things will never change…MRP, ENG, CAP, Mfg Sch are all unchanged in R12



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R12 Inventory Features

  • Dual Unit of Measure Control

  • Material Status Control

  • Advanced Lot Control

  • Picking Rules Enhancements

  • Enhanced Manual Material Allocations

  • Material Aging Workflow

  • Support for Indivisible Lots

  • Enhanced Lot Transactions

  • Copy Organization Enhancements

  • Telco Recurring Charges

  • e-Tax

  • Deferred COGS Recognition

  • Depot Repair Enhancements

  • Genealogy Enhancements

  • Ledger Architecture Uptake

  • Legal Entity Uptake

  • Multi Org Access Control

  • Enhanced Reservations

  • Inventory Packing Slip

  • Material Workbench Enhancements

  • Organization Parameter Changes

  • Asset Tracking Transaction Attributes

  • Performance - Pick Release Parallelization

  • Telecommunications Service Orders with Equipment




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Planning & Scheduling

ProductLifecycle Mgmt

Warehousing / Transportation

AssetLifecycle Mgmt

Service

PartnerCollaboration and Visibility

Contract Mfgrs

Suppliers

Shop Floor Sys

Oracle Discrete Manufacturing Solution

Manufacturing Intelligence

Flexible, Mixed Mode Manufacturing

Repetitive

Flow / Lean

ETO

ATO / CTO

MTS

Standard Discrete

Lot-Based

Manufacturing Execution

Quality Mgmt

Sample

Analyze

Adjust

Lot / Serial Genealogy Tracking

Visibility from Shop Floor to Top Floor

Project Tracking

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract


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R12 Discrete Manufacturing Features

  • Fixed Component Usage Independent of Build Quantity

  • Optional Inclusion or Exclusion of Component Shrinkage in Material Transactions

  • Inverse Component Usage

  • Scheduling Workbench Enhancements

  • Mobile Return of Assembly Reserved to a Sales Order

  • Reservation of Discrete Job as Source of Supply through Inventory Reservation Form

  • Reservation of Completed Serialized Assemblies through Inventory Reservation Form

  • Serial-Lot Genealogy Enhancements  




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Serial / Lot Genealogy and TrackingAlways Know the Source and Placement of Each Part

ManufacturingPartner

Server

(S.No. 512)

Ireland

Suppliers

PCI Board

(S.No. 717)

Storage

(S.No. 929)

Boards R’ Us

Denver, CO

Composition

Where Used

Disk Array

(S.No. 892)

Memory

(Lot No. 115)

CPU

(S.No. 232)

Acme ChipFab 12

E. StorageAustin, TX

SKD Co.S. Korea

Disk A

(S.No. 676)

Disk B

(S.No. 339)

Nippon FabJapan

  • Trace a customer shipment back to the original source

  • Trace a lot or individually serialized product through supply base




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R12 Quality Features

  • E-Records Usability Enhancement Redlining of Changes to E-Record

  • ERES support for 21 CFR Part 11 Compliance in Service, Field Service & Quality

  • Genealogy Enhancements Output

  • Quality Charts in HTML UI

  • Quality Audits Solution

  • Quality Enhancements for Multiple Organization Access Control

  • Quality Enhancements for Process-Discrete Inventory Convergence

  • Quality Integration for OPM Batch Process Nonconformance

  • Quality Integration with Asset Operational Status

  • Quality Integration with Depot Repair Tasks

  • Quality Integration with Shop Execution Workstations in WIP, FLM, OSFM





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Comprehensive Costing MethodsAnalyze Product Cost and Profitability

  • Support for multiple costing methods

  • Develop comprehensive standard or simulation product costs

  • Rollup costs across the enterprise

  • Costing transactions transparent to shop floor personnel

  • Proactively identify, monitor, and analyze potential variances

  • Track periodic average cost simultaneously with other methods

  • Recognize COGS and revenues in the same proportion and accounting period

Standard

LIFO

FIFO

Average

Periodic Avg

Deferred COGS


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R12 Cost Management Features

  • Multi Organization Access Control

  • Deferred Cost of Goods Sold

  • Sub Ledger Accounting (SLA)

  • Accrued Liability

  • Period End Accrual for Receipts

  • Periodic Average Cost Enhancements

  • Inventory Value Report Enhancements

  • Period Close Diagnostics

  • Process / Discrete Inventory Transfer Accounting

  • Supply Chain Cost Rollup Enhancements

  • Fixed Components

  • Component Yield




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Oracle Manufacturing Execution Options Confidently Deploy Oracle to Run and Monitor Your Shop Floor

In-House Mfg

Outsourced Mfg

  • Deliver Real-Time Shop Floor Visibility to Multiple Layers of Management

  • Reduce TCO / Complexity via Integrated MfgMgmt & Production Execution

with 3rdParty MES

MfgPartner

Use Directly

You

OracleDiscrete Mfg

ModelShopFloor

OracleDiscrete Mfg as the MES

Oracle/Legacy/

3rd PartyMES

MES APIs

OracleDiscreteMfg

Legacy/3rd PartyMES

Share

Info

Shop Floor

Shop Floor

Shop Floor

  • Leverage Oracle Discrete Mfg on the Shop Floor in Any Capacity & Gain…

    • Enterprise-wide quality mgmt with complete serial / lot genealogy & traceability

    • Complete configurations mgmt: as designed, as sold, as built, as maintained

    • Compliance with regulations such as RoHS and 21 CFR Part 11

    • Decision making through built-in business intelligence


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Focus: Discrete Mfg with MES Increase OPERATOR Efficiency with Intuitive Workstation Displays

Dispatch list type

Authorization through badge number entry

Jobs not ready to betaken up for production

Work Content


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Focus: Discrete Mfg with MES Increase OPERATOR Efficiency with Intuitive Workstation Displays

Work Content

Actions

View Instructions

View Current Employees working

Work Content is all the information required to perform work on an operation. It includes component and resource requirements, work instructions, attachments and other job property information.


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  • The logical starting point for a Supervisor

  • Provides a snapshot of the current shop floor status and issues requiring resolution

  • Immediate “one click” access to supervisory functions

    • Resolve exceptions

    • Expedite orders

    • Reorder dispatch list

    • Report resource usage

    • Review shop floor trxns

Focus: Discrete Mfg with MES Empower SUPERVISORS with Quick Access to Shop Floor Status

Exceptions-basedmanagement

View jobs in process and projected capacity shortages with drill downs to dispatch list

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract



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Planning & Scheduling

ProductLifecycle Mgmt

Warehousing / Transportation

AssetLifecycle Mgmt

Service

PartnerCollaboration and Visibility

Contract Mfgrs

Suppliers

Shop Floor Sys

Oracle Discrete Manufacturing Solution

Manufacturing Intelligence

Flexible, Mixed Mode Manufacturing

Repetitive

Flow / Lean

ETO

ATO / CTO

MTS

Standard Discrete

Lot-Based

Manufacturing Execution

Quality Mgmt

Sample

Analyze

Adjust

Lot / Serial Genealogy Tracking

Visibility from Shop Floor to Top Floor

Project Tracking

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract


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R12 Project Manufacturing Features

  • Project Manufacturing Inquiry Enhancements 

  • Purchasing Summary Lines in Project Mfg Inquiries

  • Transfer Project Invoice Charges Enhancements

  • Changes related to Multi-Org Access Control


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R12 Flow Manufacturing Features

  • Enhanced Flow Execution Workstation

  • Fixed Component Usage Support

  • Maintain Schedule Number when Rolling Schedules Forward


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R12 Shop Floor Management (OSFM) Features

  • Component Shrinkage

  • Enhanced BOM to Capture Inverse Usage

  • Enhanced Shop Floor Execution Capabilities

  • Fixed Component Usage Support for Lot-Based Jobs

  • Genealogy Enhancements

  • Planning Enhancements for OSFM

  • Sales Order Reservation for Lot-Based Jobs

  • Support for Lot Attributes During Inventory Lot Transactions

  • Support for Lot and Serial Controlled Assemblies

  • Support for Partial Move Transactions

  • Support for RosettaNet Transactions



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Oracle Advanced ProcurementThe Integrated Suite that Dramatically Cuts All Supply Mgmt Costs

Reduce Spend on Goods and Services

Spend Categories

SupplierCollaboration

SpendAnalysis

CategoryManagement

OnlineSourcing

Orders

Indirect

Goods

SupplierPortal

Streamline Procurement Processes

Logistics

ApprovalRouting

TouchlessBuying

Automated

Payment

Services

Settlement

EngineeredGoods

SupplierNetwork

Budget-BasedProcurement

ContractManagement

SupplierPerformance

ProfileManagement

DirectMaterials

Enforce Policy Compliance


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R12 Purchasing Features

  • Material Status Control

  • Sub-lot Control

  • Depot Repair Enhancements

  • E-Business Tax

  • Professional Buyer's Work Center

  • Procurement for Complex Services

  • Multi-Org Access Control (MOAC)

  • Document Publishing Enhancements

  • Communicate Document Attachments to Suppliers

  • Maintain Sourcing Rules/ASLs for Agreement Items

  • Support for Contractor Purchasing Users

  • Compliance to Packaging Constraints

  • Auto-Approval Tolerance for Change Orders

  • eAM Support for Services Procurement

  • Model Complex Pricing for Blanket Line Items

  • Advanced Approval Support for Requisitions

  • Subledger Accounting for Budgetary Control Actions

  • New User Interface for Oracle Purchasing Setups



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What does ASCP do?

  • Oracle Advanced Supply Chain Planning (ASCP) is a comprehensive, internet-based planning solution that decides when and where supplies should be deployed within an extended supply chain (for example, inventory, purchase orders and work orders). This is the supply planning function. Oracle ASCP addresses the following key supply planning issues:

    • Purchased parts planning

    • Capacity Modeling and Forecasting

    • Supplier Demand Forecasting

    • Production Planning and Scheduling

    • Available to Promise calculation

    • Sourcing Optimization, Supply Constrain Resolution

    • Excess and Obsolete Planning and Simulation

    • Distribution Planning


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R12 Supply Chain Planning Features

  • Distribution planning

  • Item attribute simulation sets

  • Sequence-dependent setups

  • Gantt chart enhancements

  • Order queries

  • Reports

  • Discrete Manufacturing integration enhancements

  • Forecast spreading for Gregorian calendars


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