1 / 24

Benefits of Using the OMAC Packaging Standards

Benefits of Using the OMAC Packaging Standards. Dave Bauman OMAC. Industry Standards provide lots of choices - Cost - Performance. Dell Desktop Computer. HP Scanner/ Printer/FAX. Canon Printer. Fuji Digital Camera. Industry Standards. Realtime Information System. Programming

elias
Download Presentation

Benefits of Using the OMAC Packaging Standards

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Benefits of Usingthe OMAC Packaging Standards Dave Bauman OMAC

  2. Industry Standards provide lots of choices - Cost - Performance Dell Desktop Computer HP Scanner/ Printer/FAX Canon Printer Fuji Digital Camera IndustryStandards

  3. Realtime Information System Programming PC Operator Interface Install standard OEM machines & easily configure them into an integrated packaging system Labeler Casepacker Capper Filler

  4. Business Objectives • Lower Engineering Costs • Easier integration of packaging machines • Lower Capital Costs • Buying standard packaging machines • Faster Project Schedules • Buying standard machines • Easier integration

  5. Agenda • Options for Line Integration Prior to OMAC Packaging Standards • OMAC Packaging Group (OPW) • Background on OPW • OPW Subgroups & Accomplishments • Line Integration with OPW Standards • Benefits • How to Learn More About OPW

  6. Traditional Mechanical Machine • OEM Conversions to • Preferred Supplier are: • Expensive • Cause schedule delays Machine Purchase Cost 100% Control Platform Change Mechanical System Flexible and Unique Performing “Electronic” Machine Control System 1990 2000 Time Option1: Convert OEM’s to User Preferred Supplier

  7. Custom Code Custom Code Custom Code Custom Code Custom Code Custom Code Realtime Information System Programming PC Operator Interface • This option adds: • Significant engineering integration cost • Schedule delay Labeler Casepacker Capper Filler Option 2: Standard OEM Equipment & Integrate Together

  8. Formation of OMAC Packaging Workgroup • Exploratory Meeting – PackExpo 1999 • Users participating included P&G, Hershey, General Mills, Nabisco • OPW Formed at ARC Forum Feb, 2000 • Mission: Provide a forum where users, machine builders and technology suppliers work together to achieve the benefits of advanced packaging automation • Adopted the

  9. Pack Teams • PackConnect • Standardized Networks • PackML • Common Machine Language • PackSoft • Standarized Programming • PackAdvantage • Making the Business Value • PackLearn • Packaging Automation Education

  10. Multi-vendor motion bus w/ packaging profile (egs. SERCOS, Profidrive) Multi-vendor controller to controller motion bus PackConnect- Standardized Networks

  11. PackML Machine State Model PackML V3.0

  12. PackML Mode Manager PackML V3.0 Multi-Mode Capability

  13. PackTags – Control Tags

  14. PackTags – Information Tags

  15. PackTag Item Specification Example Current State: Tag Name: PML_Cur_State Data Type: Byte Tag Descriptor: Current State Comments: The response is one of a restricted set of integers that define the current state. These states are one of the following:

  16. PackSoft and PackAL • PackAL is an application library of functions • Defines high level functions • Number of technology providers are building PackAL into their products including: • Siemens • Beckhoff • Bosch Rexroth

  17. PackAL Functions

  18. PackAL Example • Function Block use Tag Names of OMAC PWG • Mandatory IO variables and • optional IO variables • Reference variables allow for various technology implementations • Use of specific OMAC PWG tag names • FB can be called in any language (LD, FBD, SFC, ST, IL of IEC61131, C, etc.)

  19. Pack ML Pack ML Pack ML Pack ML Pack ML Pack ML Realtime Information System Programming PC Operator Interface • This approach • Significantly reduces line integration • Shortens project schedule Labeler Casepacker Capper Filler Packaging Line Integrationwith OPW Standards

  20. OMAC Packaging Workgroup Automation Survey (April 2006) • Over 60% of pkg. lines not networked • Over 2/3 of pkg. lines have no reliability data collection • 7% of pkg lines are integrated to ERP Systems • 20% of users specify the OPW Guidelines • Major reason for not using OPWGuidelines is not familiar with them • Most users only use ladder logic programming • Summary of survey on OPW website (www.omac.org/packaging)

  21. Why Join the OMAC Packaging Workgroup • Line Integration • PackConnect can help • Reliability • PackML can make this much easier • ERP Integration • PackML can help here • Better programming implementation • PackSoft can help

  22. Business Benefits • Lower Engineering Costs • Easier integration of packaging machines • Lower Capital Costs • Buying standard packaging machines • Faster Project Schedules • Buying standard machines • Easier integration • One user company expects $15 million savings

  23. Information on OMAC Packaging Workgroup • Stop at Automation Federation Booth here at ISA • OMAC Packaging Workgroup CD here or at booth • PackExpo • Oct 29th – Nov 2nd Chicago’s McCormick Place • (7) Demos in the OPW Booth • Participation from (17) different vendors • Demonstrating OPW Guidelines • PackExpo demo brochure here or at booth • OMAC Packaging Workgroup Website www.omac.org/packaging • Contact : Dave Bauman - OMAC Technical Director dbauman@omac.org

  24. Thank You

More Related