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Omron Motion Solutions

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  1. Omron Motion Solutions Charles Manning Product Marketing Manager Mechatronics

  2. Overview • Our New Focus • Omron Motion Products • Mechatrolink-II • WN-Series (Available now) • CJ1W-NCF71 (Available now) • CJ1W-MCH71/CS1W-MCH71 (Certification required) • FQM1 (Coming soon) • Motion Software • Smart Platform Libraries

  3. Our New Focus Where do we go from here?

  4. Our New Focus • Support our Motion customers • Create a strong support structure • Technical Support • Application Engineers • Sales • Training • Certification course for MCH • Training courses for other new products • Increase inventory levels • Stock key products • Reduce lead times • Promote Japan-stocked products • Provide a list of Japanese stock to distribution

  5. Our New Focus • Japanese inventory • SmartStep Drives • 100V: 50-400W • 200V: 50-750W • SmartStep Motors • All are cylinder type, incremental encoder, 3000RPM • 30-400W - no options • 100-750W - key • 200W - key & brake

  6. Our New Focus • Japanese inventory • WT-Series Drives • 100V: 100-200W • 200V: 50-750W • WN-Series Drives (ML2) • 200V: 50-750W • W-Series Motors • All are cylinder type, incremental encoder, 3000RPM • 200V: 100-200W

  7. Our New Focus • Your inventory? • Which Drives? • SmartStep • WT-Series • WN-Series • What sizes? • What voltages? • What motor options? • Key • Key & Tap • Brake • Incremental or Absolute encoder • IP67 • Other

  8. Our New Focus • Core products focus • Position applications with NCF • CJ1W-NCF71 + W-Series • Motion applications with MCH • CJ1W-MCH71 + W-Series • CS1W-MCH71 + W-Series • Motion applications with FQM1 • FQM1 + W-Series • FQM1 + SmartStep • Mechatrolink-II • WN-Series • WT-Series with FNY-NS115 • NCF • MCH

  9. Omron Motion Products Drives, Motors and Controllers

  10. Omron Motion Products • Servo Drives and Motors • WT-Series • Full-featured servo drive • WN-Series • Built-in Mechatrolink-II • SmartStep • Simple servo drive

  11. Omron Motion Products • Controllers • Position Controllers • CJ1W-NCF71 • CJ1W-NC113/213/413 • CJ1W-NC133/233/433 • CS1W-NC113/213/413 • CS1W-NC133/233/433 • C200HW-NC113/213/413

  12. Omron Motion Products • Controllers • Motion Controllers • CJ1W-MCH71 • CS1W-MCH71 • CS1W-MC221/421 • C200H-MC221 • FQM1

  13. Omron Motion Products • Programmable Logic Controllers • CJ1 • With MCH or NCF controller • CS1 • With MCH controller • CQM1H • With pulse I/O board • CPM2A/CPM2C • Built-in synchronized pulse control

  14. Controller Evolution Motion Command NCF71 MCH71 NCxxx Controller Architecture MCxxx ML2 FQM1 PLC based Pulse & Analog PLC on board Distributed Function & Performance

  15. Controller Overview

  16. Omron Motion Products • AC Inverters • 3G3JV • V/Hz micro Inverter • 3G3MV • Open Loop Vector micro Inverter • Networks • DeviceNet • Mechatrolink-II

  17. Mechatrolink-II High Speed Field Network

  18. Mechatrolink-II • High speed motion field network • Designed for Motion Control applications • Position, speed and I/O data is transferred in real time • Speed, torque and position modes can be switched during run • Synchronous phase control • Electronic line shaft • Electronic cam • Comparable to SERCOS

  19. Mechatrolink-II • Only one communication line required to connect up to 30 nodes • Reduces wiring time and cost • Uses widely available cable and connectors • Eliminates the need for: • D/A converter for speed/torque reference • Pulse generator for position reference • Low-level signal wiring

  20. Mechatrolink-II

  21. Mechatrolink-II

  22. WN-Series Servo Drive with Built-in ML2

  23. WN-Series • WN-Series servo drives are designed specifically for use on Mechatrolink-II high speed networks • Does not require ML2 adapter (saves money) • WN-Series drives are 25% smaller than the equivalent WT-Series • Works with our existing W-Series motors

  24. WN-Series • Control commands are sent via ML2 connection between the drive and controller • Motor performance is not limited by control interface specifications • Response times are reduced • Data control is simplified because it is managed by the host controller

  25. WN-Series

  26. WN-Series R88D-WN02H-ML2 Product Servo Network ML2 - Mechatrolink-II Type D - Drive Voltage L – 100V H – 200V Motor Capacity (W) Rating # (watts) Series WT – W-Series WN – W-Series w/ ML2

  27. WN-Series • How to sell it • Designed specifically for ML2 high-speed network • Built-in network connection • Can compete against SERCOS • Less expensive than separate drive & network card • Recognized automatically by other Omron devices • Smart Platform libraries

  28. WN-Series • How to sell it • Physically smaller • Higher functionality • Improved deviation control • Minimizes settling times • Reduced torque ripple • Promotes smooth rotation • Advanced autotuning • Manual or automatic • Set four gains with one parameter

  29. WN-Series • Sample Applications • Palletizing • Wafer Handling • Assembly • Printing • Filling • Cutting

  30. CJ1W-NCF71 Position Controller

  31. CJ1W-NCF71 • NCF is a multi-axis Position Controller • 16 axes per controller • 16 controllers per CPU • 256 total axes per CPU • Coordinate up to 8 axes • Used on a Mechatrolink-II high speed network • Single cable connection • Daisy chain drives • One shielded twisted-pair cable per drive • 30-50 m max length

  32. CJ1W-NCF71 • Position Control • Absolute position • Relative position • Linear interpolation • Interrupt feeding • Speed Control • Torque Control • Toggle between speed, position & torque control during operation • Not possible before even with Motion Control units • Shortens operation time • No stopping

  33. CJ1W-NCF71 • Compatible with absolute encoders • No need for origin search • Simple expansion • One cable per drive • Add an axis • At start-up • In the future • Smart platform connectivity • Configure new axes from the PLC

  34. CJ1W-NCF71 • Centralized Data Control • Controller and drive can be programmed from the PLC CPU • Separate programmer not required • Alarm status and monitors available at the PLC • Less start up and maintenance time • Uses ladder programming • Position & speed data are set from the ladder program in the CPU

  35. CJ1W-NCF71 • Servo drives • WT-Series • FNY-NS115 ML2 interface required • Software version 39 or later • WN-Series • All versions connect directly to NCF

  36. CJ1W-NCF71 *Use NCF with WN-Series drives or with WT-Series drives + FNY-NS115 Mechatrolink-II module

  37. CJ1W-NCF71 • Before • A controller cable connected to each axis • Controller and each drive programmed separately • Different software • Adding future axes required adding cable connections to the controller • May require more controllers

  38. CJ1W-NCF71 • After • Drives are connected by a single wire in a daisy-chain • Minimizes wiring • Neat connections • Controller and servo drives can be programmed through PLC CPU • Adding future axes is simple, up to 16 axes

  39. CJ1W-NCF71 • Typical Configuration • CX-One software • NS-Series HMI • CJ1 with NCF • W-Series drive(s) • WN • WT + FNY-NS115 • W-Series motor(s) • Terminating resistor

  40. Before NCF CJ1-NCxx3 WT-Series Drive W-Series Motor CX-Position CX-Programmer Drive Cable Control Cable Terminal Block Power Cable Encoder Cable After NCF CJ1W-NCF71 WN-Series Drive W-Series Motor CX-One Mechatrolink-II Cable Control Cable Terminal Block Power Cable Encoder Cable CJ1W-NCF71

  41. CJ1W-NCF71 *Assume pulse train command, 16 axes

  42. CJ1W-NCF71 • How to sell it • Compatible with CJ1 • Smart Platform • High-speed communication • Mechatrolink-II (10Mbps) • Up to 16 axes on a single communication line • Works with absolute encoder • No origin search required • Define origin only once • PLC Open Certification

  43. CJ1W-NCF71 • How to sell it • Centralized data management • Multi-axis system • Settings & data in the controller & drive can be handled in the PLC CPU • Don’t have to connect software tool to each individual drive to check status • Simplifies start-up and drive replacements

  44. CJ1W-NCF71 • How to sell it • Functionality • Position / Speed / Torque • Absolute / Relative position • Linear interpolation • Improved speed/torque control compared to previous products • Toggle between position and torque control during operation

  45. CJ1W-NCF71 • Sample Applications • Assembly Equipment • Process Equipment • Feeders • Conveyors

  46. CJ1W-NCF71 • Assembly Equipment • Absolute and relative positioning of multiple • Target position and speed can be changed instantly • Even during a positioning operation • Simply send another command • Toggle between position & torque during run

  47. CJ1W-NCF71 • Processing Equipment • Position, speed and torque can be controlled using a torque limit • Torque limit can be enabled, disabled or updated during operation

  48. CJ1W-NCF71 • Feeders • Position, speed and torque can be controlled directly from the PLC • Position, speed and torque can be changed during operation S-Curve

  49. CJ1W-NCF71 • Conveyors • Using an absolute encoder eliminates the need to establish an origin each time the machine is started • Consistent positioning

  50. CJ1W-MCH71 / CS1W-MCH71 Motion Controller