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DuraPlate Installation Guide. Corrosion Resistant Liner. Presented By:. THINK SAFETY 1st. Practice ALL safety precautions. Follow all OSHA & Manufacturers safety recommendations. Wear protective gear. Step One. Prepare the Joints. Step 1 – Proper Storage.

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Presentation Transcript
slide1
DuraPlate

Installation Guide

Corrosion Resistant Liner

Presented By:

slide2
THINK SAFETY 1st
  • Practice ALL safety precautions.
  • Follow all OSHA & Manufacturers safety recommendations.
  • Wear protective gear
slide3
Step One

Prepare the Joints

slide4
Step 1 – Proper Storage

Use blocking to stage the joints OUT of the dirt

All materials and joints must be kept clean

slide5
Step 1 – Clean the Joints

Clean the bell AND the spigot

Remove all dirt and debris

step 1 inspect the joints
Step 1 – Inspect the Joints

Inspect the Bell and Spigot

This is a good joint

Report cracks to your supervisor

slide7
Step 1 – Prime the Joints

Best results are obtained with the application of a water- based adhesive primer

slide8
Step Two

Install Joint Materials

slide9
Step 2 – Install Joint Materials

Two Seals are required

Gaskets to keep the structure watertight

Mastic to keep back the gasses

slide10
Step 2 – Apply Butyl to Shoulder

Apply ONELAYER of approved butyl tape

slide11
Step 2 – Apply Butyl to Shoulder

Place butyl tape on the INSIDE shoulder of the structure

slide12
Step 2 – Apply Butyl to Shoulder

Do NOToverlap the end of the butyl tape

Apply Gasket to Spigot

slide13
Step 2 - Install O-Ring

PLACE on

SPIGOT

1

2

LUBE GASKET

1

2

3

4

EQUALIZE

INSPECT

4

3

slide14
Step 2-Install Single Offset

1

2

PLACE ON SPIGOT

1

2

LUBE SPIGOT

with GASKET ON

3

4

EQUALIZE

INSPECT

4

3

slide15
NOTE

For more detailed instructions on proper installation of the gaskets, please view

WATERTIGHT GASKET INSTALLATION GUIDE

Available from

slide16
Step Three

Lubricate

step 3 lubricate
Step 3 – Lubricate

Lube inside the bell.

Do NOT put lube on top of butyl tape.

step 3 lubricate the spigot
Step 3 – Lubricate the Spigot

Insure the spigot has been lubed properly according to the type of the gasket.

slide19
Step Four

Set Section

step 4 select proper equipment
Step 4 – Select Proper Equipment

Use of Proper Lifting Equipment

Promotes Safety

Prevents Damage to Structure

Eases Installation

step 4 lifting apparatus
Step 4 – Lifting Apparatus

Use proper lift pins and bars available from Atlantic

step 4 machinery
Step 4 – Machinery

Use machinery capable of lifting the structure.

Call our office for the weight of your structures

step 4 set section
Step 4 – Set Section

Keep the Structure Level

Center the Sections and Lower into Position

step 4 set section24
Step 4 – Set Section

Squeeze out of the butyl tape should occur as the joints seat themselves

slide25
Step Five

Visual Inspection

step 5 visual inspections look inside and outside structure
Step 5 – Visual InspectionsLook inside and outside structure

Make sure the joints are seated evenly all around

step 5 visual inspections look inside and outside structure27
Step 5 – Visual InspectionsLook inside and outside structure

If the joints are not even, raise the section and adjust.

Use clean butyl

step 5 visual inspections look inside and outside structure28
Step 5 – Visual InspectionsLook inside and outside structure

Plug lift holes with suitable non-shrink grout

slide29
SUMMARY
  • SAFETY 1st
  • PREPARE THE JOINTS
  • INSTALL JOINT MATERIALS
  • LUBRICATE
  • SET PRECAST – INSURE LEVEL
  • INSPECT & PLUG LIFT HOLES
slide30
Questions?

Duraplate

Installation Guide

slide31
Troubleshooting

Use Lube GENEROUSLY

Keep Lift Hooks STRAIGHT

slide32
Contact your Atlantic Sales Representative for other products available to promote watertight quality installations
slide33
DuraPlate

Installation Guide

slide34
Supporting Cast

THANK YOU

  • RIPA
  • CHAPMAN
  • WAL DEN GREENE
  • JMHC
  • KEARNEY
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