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Why training is so important in manufacturing

Why training is so important in manufacturing. Joe Aresco Dynamic Gunver Technologies LLC. Why training is so important in manufacturing. Three important principles in executing our business plan 1 ) Leadership set the standard 2 ) Empowerment of our people

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Why training is so important in manufacturing

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  1. Why training is so importantin manufacturing Joe Aresco Dynamic Gunver Technologies LLC

  2. Why training is so importantin manufacturing Three important principles in executing our business plan 1 ) Leadership set the standard 2 ) Empowerment of our people 3 ) Data based decisions

  3. Why training is so importantin manufacturing Leadership set the standard Strong technically, but lacking in leadership skills • Business performance accountability • balanced scorecard • Team building • Problem solving techniques • Delegation of authority • Conflict resolution • Discipline and reward • Supervisor development training • Bullet proof manager seminars • Project management training • Train the trainer Increase skills leading to performance excellence

  4. Why training is so importantin manufacturing Empowerment of the people Enthusiastic workforce, but micro managed • Blue print reading • Statistical process control • Welding • Rivet training • Safety • 6 s • QCPC • TPM • Mistake proofing • One piece flow • Set up reduction • Process mapping • F.M.E.A. • Lean mfg. • Visual inspection • Cross training, skills matrix Leading 500 employees in the same direction , our competitive edge

  5. Why training is so importantin manufacturing… Data based decisions Strong data base, but decisions made through instincts • Statistical process control • Sigma green belt • ASQ six sigma black belt • New horizons training • Voice of the process • QCPC • NMR • Customer complaints Confidence that the right things are changed

  6. Why training is so importantin manufacturing… Success Stories

  7. Reason for improvement • 1 laser was suspect of using more Compressed Helium Measurement data collection • This department used “GAS USAGE LOG” • Results from measurements: This laser used 3 times as much Helium as the other lasers (1 tank per day) Improvements • Maintenance found a leaking hose and gage • Leaks were fixed usage now is 1 tank every 3 days ANNUAL SAVINGS $ 32,500.00

  8. Reason for improvement • To increase throughput (this operation is the bottleneck) Measurement data collection • Set-up and cycle time analysis Improvements • Reduced the amount of tools used from 8 to 4 • Cycle time reduced from 13 minutes to 4 minutes • Setup time reduced from 40 minutes to 20 minutes ANNUAL SAVINGS $ 72,900.00

  9. Why training is so importantin manufacturing • Level loaded sales • From 40% to 70% (Cash Flow) • Scrap rate • From 2% to 0.8% of Sales • Machine failure rate • From 2.2 failures every day to 1 failure every 2 days • Injuries • From 93 to 41 Injuries • Customer complaints • From 66 to 25 Escapes • Schedule performance • From 92% to 98% on Schedule Training in action

  10. Why training is so importantin manufacturing Leadership Empowerment Data based decisions Leading 500 employees toward the same goal Our competitive advantage

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