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Advanced Manufacturing Office

Advanced Manufacturing Office. Advanced Manufacturing Office. 50001 Ready Program for Utilities and Implementers. December 2018, version 1.2. Engaging customers with 50001 Ready. Engaging Customers with 50001 Ready. How to drive deep, sustainable energy savings through energy management

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Advanced Manufacturing Office

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  1. Advanced Manufacturing Office Advanced Manufacturing Office 50001 Ready Program for Utilities and Implementers December 2018, version 1.2 Engaging customers with 50001 Ready

  2. Engaging Customers with 50001 Ready How to drive deep, sustainable energy savings through energy management Presentation Sections: • What is an EnMS and why is it important? • The 50001 Ready Program • Options and resources for utility programs and implementers

  3. EnMS, An Overview:ISO 50001, SEM & CEI

  4. EnMS – What is it? An Energy Management System (EnMS)… • Integrates active energy management into everyday business systems and procedures. • Drives continuous improvement of a site’s or organization’s energy performance. • Controls energy usage, achieves operating cost savings, and continuously improves energy efficiency. • A management system is: • Say what you do • Do what you say • Prove it • Improve it An EnMS can be implemented in many different ways. ISO 50001 is the international standard for EnMS and energy improvement

  5. You can't manage what you don’t measure! Would you… • Buy stock in a company without a financial management system? • Doubtful! ….. International Financial Reporting Standards (IFRS) • Invest in a company without a good environmental management system? • Doubtful!…. ISO 14001, Dow Jones Sustainability Index, CP100, …. • Buy products from a company without quality control system? • Don’t think so! …. ISO 9001 • Work for a company without a good safety management system? • No chance!…. ISO 45001 Occupational health and safety management systems  An Energy Management System is critical to any successful company!

  6. Company operational policy makes a difference International standards require company policies to systematize ongoing management and performance improvement in a particular area of operation. • Standardized systems enable companies to streamline processes, trim costs, earn and maintain market access, and boost their bottom line. • Every well managed company relies on corporate system standards based on industry standards, e.g., HR, purchasing, supply chain, operations, testing… Integration of EnMS into a company policy & culture is as critical as fiscal management, quality, safety…

  7. Energy Policy – How is it executed in a corporation? Top management mandates an internal policy for improving energy performance. • Procedures & practices for systematic planning, tracking, & analysis of enterprise energy performance. • Engages & tracks all aspects of energy usage including equipment, processes, people, and supply. • The continuous process is resourced, financed, and reviewed on an annual basis. Corporate Energy Policy Energy Information System Comprehensive data input with consolidated reporting Prioritized Projects Facility & process improvement with results feedback Reporting Management Energy and Equipment Usage Metering & monitoring with analysis Employee Engagement Education & awareness with feedback & participation

  8. ISO 50001 An EnMS defined by an international body • International best practice for establishing, implementing, maintaining and improving an energy management system. • Developed to promote consistency among national energy management standards. • Shares same structure as existing management system models of continual improvement: quality (ISO 9001) and environmental management (ISO 14001) • Published in 2011 and updated in 2018 • 44 ISO member countries and 14 observer countries ISO 50001 is not a utility program design. It does not prescribe how to achieve the requirements.

  9. Multiple 3M & Schneider Electric sites showed a 2x improvement vs internal business as usual ISO 50001: Increased Energy Performance ISO 50001 sites show greater energy savings that increase over time compared to non-ISO 50001 facilities

  10. The value of ISO 50001 to U.S. Business “At Marriott, ISO 50001 helped us save over one million kWh of electricity and improve guest satisfaction—our top priority. Using the standard helped us identify and correct a room thermostat malfunction to enhance guest comfort.” - Rajaram Srinivasan, Director of Engineering JW Marriott, Washington DC “The ISO 50001 framework not only builds upon our energy management systems, but also help us drive consistency and performance improvements across our locations.” - Steve Sacco, Schneider Electric Vice Pres., Safety, Environment & Real Estate “ISO 50001 is a standard that drives results directly to the bottom line.  ISO 50001 systematically drives down energy costs and improves competitiveness...” - Andrew Hejnar, 3M

  11. SEM and CEI EnMS defined by CEE’s Minimum Elements • Developed to create consistency between emerging utility and implementer SEM/CEI programs across North America • Published in 2014 • Created by CEE’s Industrial SEM working group, which included utilities with existing SEM programs • Describes the minimum conditions an industrial company or facility should have in place to continuously improve energy performance. • CEE Minimum Elements is not a utility program design. It does not relay how to achieve the conditions. Most SEM programs are designed to help customers go well above and beyond the minimum conditions

  12. ISO 50001 and SEM/CEI ISO 50001 and SEM Minimum Elements are complementary documents with different goals • CEE’s SEM considers minimum elements- as defined by NA utility programs • 50001 considers a comprehensive system- as defined by an international body • In addition: • 50001 requires additional “elements” that are not required by CEE • Most elements in both documents are similar but use different language • Those elements that are required by both documents are complementary Many Implementers and Utility programs are moving towards ensuring their programs are ISO 50001-compatible, whether or not they require all of the ISO 50001 “elements”

  13. ISO 50001 and SEM/CEI ISO50001 and SEM Minimum Elements are not program designs They do not directly provide: • Guidance for designing a utility program • Tools for implementing a program • Resources to use while engaging a customer • Methods for measuring energy savings • Recognition for a customer There are very few, if any, publicly available utility SEM program design or implementation resources

  14. Bridging the Gap:The DOE 50001 Ready Program for utilities and implementers

  15. How does 50001 Ready help utility programs? The 50001 Ready program is designed to provide implementers and utilities with support that is not currently available, including: • Program design guidance • Resources, templates, samples • Tools • Attestation • Recognition No matter what type of program the utility or implementer currently runs or wants to add to their portfolio.

  16. 50001 Ready Program for utilities and implementers Objective • Create readily adoptable, easy-to-use resources for utilities and implementers that want to offer their customers access to a continuous energy improvement program. Provide self-attestation and recognition. 50001 Ready is: • Open source software tools and resources, designed to be enhanced by utilities and implementers and offered to end-users • Suite of resources to support utilities and implementers who want to work with customers in institutional, commercial and industrial facilities • Available to support ‘enterprise’ or multi-facility adoption • Recognition for self-attesting to conformancewith ISO 50001. The DOE Objective There are no certification requirement from third parties

  17. 50001 Ready Program • Provide tools, resources, and support to promoters and advocates of energy efficiency in the U.S. to help accelerate EnMS & ISO 50001 adoption • Tools will follow the ISO 50001 framework. • All tools are open source for co-branding and customization • DOE & LBNL will provide back office support for any initiative • Encourage U.S. companies to use DOE tools & resources to pilot an EnMS or to create an EnMS gap analysis • Pilot or analyze without commitment to certification • Benchmark company against international EnMS specifications • DOE will support these efforts with resources and training. • Encourage associations, integrators, service providers, and advocacy groups to reach out and stimulate the market • Get engaged, take actions, DOE will support your efforts! The DOE Approach Pathway to an ISO 50001 compliant EnMS DOE wishes to share all resources freely and support you in your efforts

  18. 50001 Ready Process for customers 1. Implement ISO 50001 principles Complete 25 Tasks in US DOE’s 50001 Ready Navigator free, self-guided online tool 2. Present energy performance Submit energy performance data. May use EPA’s Portfolio Manager, DOE’s EnPI Lite or FEMP/OMB energy reporting data 3. Self-attest to 50001 Ready STEP 4 (non-DOE program) Pursue ISO 50001 Certification if desired Sign-off by management of 50001 Readyimplementation and commitment Move to achieve ISO 50001 Certification • Decide on facility or enterprise level • Organize submissions of policy, framework fulfillment and performance • Work with external auditor & certification body to receive ISO 50001 Certification DOE and others recognize 50001 Ready achievement energy.gov/50001Ready

  19. 50001 Ready Summary of Tools • The 50001 Ready NavigatorFree online step-by-step guide. • The core tool for EnMS development, benchmarking, and assessment. Additional Tools to Support ISO 50001 • Plan • Energy Footprint Tool • Track energy consumption and determine significant energy end-uses • M&V • EnPI Lite • Top down regression. Establishes baseline, energy performance indicators, tracks progress & savings • EnPI • Added functionality for accounting for variables and more robust regression analysis • Act & Check • Register of Implemented Energy Performance • Organize & track actions to implement an EnMS. Bottom up check

  20. 50001 Ready Tools 50001 Navigator Tool • Online tool, with simple, step-by-step approach to ISO 50001 implementation • 25 tasks divided into 4 sections • Ability to assign tasks to team members • Extensive guidance available in each module navigator.lbl.gov/

  21. 50001 Ready Tools 50001 Navigator Tool • Guidance broken into straight forward sections, including: • Getting It Done – what specifically needs to be accomplished • Task Overview – how does this task connect with ISO50001 • Full Guidance – comprehensive guidance about the task • Optional Transition Tips – from other ISO management systems or ENERGY STAR • Track and update task progress • Form teams and assign tasks • Download guidance • Create multiple projects • Access over 100 related resources • DOE 50001 Ready Recognition!

  22. 50001 Ready Tools DOE Energy Footprint Tool energy.gov/eere/amo/downloads/energy-footprint-tool Developed to support manufacturing, industrial and commercial facilities that are implementing energy management plans Organize Data to Easily track and analyze: • Energy consumptionElectricity, natural gas, etc. • Relevant variablesProduction levels, degree days, operating hours, occupancy rates, etc. • Energy Usesi.e., Application of energy • Calculates energy-related greenhouse gas emissions

  23. 50001 Ready Tools DOE Energy Performance Indicator Tool (EnPI Lite) EnPI Lite Resuts • Navigator’s companion tool for facility-level energy performance • Enter or upload energy use data and account for mitigating factors (e.g., production levels, occupancy changes, weather) • Top-down regression analysis calculates energy change from baseline year • Accepts input from DOE Energy Footprint tool and ENERGY STAR Portfolio Manager • The EnPI Lite Output file is one option for reporting energy performance for DOE recognition enpilite.lbl.gov/

  24. 50001 Ready Tools Register of Implemented Energy Performance Improvement Actions • The Register summarizes key details of each EnMS action’s implementation • Action description • Actual energy savings • Source of energy savings determination • Responsible party. energy.gov/eere/downloads/automated-register-implemented-actions “The Register” assists with implementation of an EnMS including, but not limited to ISO 50001.  Energy savings over the reporting period are reflected; typically, this will be annual savings.

  25. Nissan North America – Three 50001 Ready Facilities Leveraging 50001 Ready to replicate successes with energy management • Leverage success: Nissan saw 24% savings at Smyrna and used 50001 Ready to replicate its efforts at two other plants. • No-cost boost to supplier energy management: Nissan uses 50001 Ready to engage suppliers to manage energy cost-effectively—further reducing corporate carbon footprint. • Effective training of new staff:Following steps in the 50001 Ready Navigator, new hires learn Nissan’s energy management processes. Nissan’s 50001 Ready Facilities: • Vehicle assembly plant, Smyrna, TN • Vehicle assembly plant, Canton, MS • Powertrain plant, Decherd, TN

  26. Options and resources for utility programs and implementers

  27. 50001 Ready Program for Utilities and Implementers • The 50001 Ready program is designed to be used by program administrators and implementers in whatever way fits their goals A Wide Spectrum of Utility Programs with varying needs • Train • Offer training to customers on how to use 50001 Ready tools • Supplement • Supplement existing custom or O&M programs with 50001 Ready tools • SEM • Develop and offer an SEM Program using 50001 Ready tools and reference designs • DIY • Offer 50001 Ready tools to customers as a program they can implement on their own

  28. 50001 Ready Program for Utilities and Implementers • 50001 Ready resources can be used in whatever way is best for each program • Copy Exactly • Use the 50001 Ready resources without changes • Re-Brand • Use the 50001 Ready resources and brand with your own look A Wide Spectrum of Utility Programs with varying needs • Modify • Use the 50001 Ready resources as a base, editing where needed • Rewrite • Use the 50001 Ready resources as a starting place but rewrite with your own content

  29. Additional Tools for Program Administrators and Implementers • To help utilities and implementers easily develop custom materials • To give give utilities and implementers ideas on potential program designs • To help utilities and implementers make decisions when designing programs

  30. Case Study: Four Seasons Produce Using 50001 Ready at a utility CEI Facility • Continuous Energy Improvement (CEI) and 50001 Ready: 50001 Ready helped confirm and solidify the persistence of existing CEI best practices. • Energy performance: 50001 Ready supported efforts to measure, monitor, and improve energy intensity by an additional 2.1%. • No- and low-cost savings: With 50001 Ready, ~25% of identified savings opportunities were affordable or free. Four Seasons Produce (Ephrata, Penn.) was introduced to 50001 Ready by the PPL Electric Utilities Corporation CEI implementer, Strategic Energy Group (SEG).

  31. Case Study: Neenah Inc. Using 50001 Ready to leverage utility programs • Leveraging utility incentives: Completing 50001 Ready in partnership with Focus on Energy led to additional cost savings. • 530,000 therms of natural gas and 1.6 million kWh saved annually: 50001 Ready helped Neenah trace savings to specific energy efficiency projects. • Replication of energy savings: Clarifying the source of savings enabled the mill’s energy team to install successful projects across the mill. Focus on Energy, Wisconsin’s utility-funded efficiency program, introduced 50001 Ready to this specialty paper facility in Whiting.

  32. How Do Utilities or Implementers Get Started? • Go to energy.gov/50001Readyfor more information • Craft a program - Contact DOE for assistance & advice • Sponsor DOE supported training or webinars • Integrate 50001 Ready into your existing programs or materials • Develop a custom 50001 Ready Program Contact Sandy.Glatt@ee.doe.gov for more info or to get started

  33. AppendixBackup slides & information organized by topics that may need to be addressed

  34. Overview of 50001 Ready Utility and Implementer Materials

  35. Purpose of 50001 Ready Utility Resources Make it easy for utility program administrators and implementers to use 50001 Ready by providing: Samples- to give ideas on how use 50001 Ready can be used Guidance- that helps make decisions on how to use 50001 Ready Materials- that make it easy to develop offerings using 50001 Ready

  36. Resources in ENERGY.GOV/50001READY Related SEM collaboratives and resources: • Northwest and Northeast and new US/Canada SEM collaboratives — On-the-ground support and resources • CEE Industrial SEM Committee — Member driven SEM program development • SEM Hub — NEEA maintained online resource for guides, tools, videos, and online courses Objectives: Learn about DOE energy management resources Discuss how the utility community is leveraging those resources Work together to identify how these resources can support what you’re doing Keep pace with DOE, program, and resource updates.

  37. Resources for Utilities and Implementers Related SEM collaboratives and resources: • Northwest and Northeast and new US/Canada SEM collaboratives — On-the-ground support and resources • CEE Industrial SEM Committee — Member driven SEM program development • SEM Hub — NEEA maintained online resource for guides, tools, videos, and online courses Objectives: Learn about DOE energy management resources Discuss how the utility community is leveraging those resources Work together to identify how these resources can support what you’re doing Keep pace with DOE, program, and resource updates.

  38. Support for Various Types of Engagement

  39. Option A Resources

  40. Option B Resources

  41. Sample Design: Supplement with 50001 Ready • All overviews are similar one-page snapshots: • Brief description • Benefits • Overview of the design

  42. Option C Resources • Details provide: • One page per unit • Sequencing and timing • Links and recommendations

  43. Create a New SEM Program using 50001 Ready: Overview • All overviews are similar one-page snapshots • Brief description • Benefits • Overview of the design

  44. Create a New SEM Program using 50001 Ready: Details

  45. Option C: SEM or CEI Program • Design Guide provides: • Overview of design elements • Guidance

  46. 50001 Ready SEM Program Design Tool Design tool provides guidance for designing a new SEM Program

  47. Resources in Navigator

  48. Task Resources

  49. Task Resources: Learning Modules and Task Text Training videos for this task for end-users All text for the task

  50. Task Resources

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