reduction of manufacturing time of wagon tippler l.
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Reduction of manufacturing time of wagon-tippler. Tanmoy Das 08IM6020 Industrial Engg. And Mgmt. Company profile. TRF Limited, a TATA Enterprise, originally TATA-ROBINS-FRASER Limited was promoted in 1962.

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reduction of manufacturing time of wagon tippler

Reduction of manufacturing time of wagon-tippler

Tanmoy Das

08IM6020

Industrial Engg. And Mgmt.

company profile
Company profile
  • TRF Limited, a TATA Enterprise, originally TATA-ROBINS-FRASER Limited was promoted in 1962.
  • TRF, is a pioneer in India to provide solutions in bulk material handling/processing systems and equipments and Port and Yard equipments.
  • It provides engineering solutions in the processing plants for core industries like power, mines, ports, steel, cement and fertilizers, dam construction, chemicals/ processes etc.
product range of trf
PRODUCT RANGE OF TRF
  • Vibrating Equipment -Mechanical
  • Vibrating Equipment-Electromagnetic
  • Crushers
  • Underground Mining Vehicles
  • Wagon Tippers
  • Apron Feeders
  • Plough Feeders
  • Rotary Table Feeders etc.
some of the noteworthy projects executed by trf ltd includes
Some of the noteworthy projects executed by TRF LTD. includes:-
  • Downhill regenerative conveyor system for an iron ore mine at Bailadilla.
  • Coal Handling Plant for India’s first super thermal power station at Singrauli.
  • High speed vibrating screen for iron ore concentrators of Kudremukh Iron Ore Company.
  • Automatic mobile wagon loader for coal and iron ore for Tata Steel.
  • Circular stock piling, blending and reclaiming system for cement factory.
  • Coal washery.
  • Coal dust injection system for blast furnace.
  • Stamping-charging-pushing machine for coke oven.
some big customers of trf ltd
Some big customers of TRF LTD.
  • TATA POWER
  • TATA STEEL
  • N.T.P.C
  • B.H.E.L
  • JINDAL STEEL
stages of manufacturing
Stages of Manufacturing:
  • Order from the customer: The customer requiring a certain number of certain types of products issues the order to TRF.
  • Issue of SODS (Sales Order Data-Sheet): The marketing department of the company releases SODS and sends it to the departments of Planning and Design.
  • Drawing of the product: The design department makes a detailed drawing of the product to be made and sends APL (Advanced Procurement List) along with it to the Planning department.
  • Purchase Requisition: The above is sent to MMD (Material Management Division) and a Purchase Requisition (PR) is prepared involving the details of the materials to be purchased keeping in view of the inventory already existing, and the capacity of it.
  • Instruction– Sheet: Planning department sends an IS (Instruction Sheet) to the work-shop, which involves the details of the various units to be assembled in the final product, and acts as a guide to the Shop Engineers to manufacture the required product.
  • Purchase Order: The MMD then releases a PO (Purchase Order) which is sent to the various raw-material making companies. After the procurement of the raw-goods, the manufacturing is started in the work-shop.
main cause of high production time
Main cause of high production time
  • To reduce high cycle time
  • To reduce high non-productive time
  • Identify and reduce the unnecessary work elements
  • Identify and standardize the items with high production volume and manufacture in a lot.
  • Increase the shop floor space
main time consuming areas
Main time consuming areas
  • Design of equipments
  • Production planning
  • Procurement of items from outside.
  • Manufacturing (non-productive time)
  • Assembly
main parts of wagon tippler
Main parts of wagon tippler
  • Cradle
  • End ring
  • Side beam
  • Top clamping arrangement
  • Drive assembly
slide11

TOP CLAMP

SIDE BEAM

END RING

WAGON

MOTOR

CRADLE

WAGON TIPPLER

slide12

TOP CLAMP

SIDE BEAM

END RING

WAGON

CRADLE

MOTOR

PARTS OF WAGON TIPPLER