Compare Preventive vs Breakdown Maintenance

1. Compare Preventive vs Breakdown Maintenance In this presentation, we will explore the key differences, cost considerations, and practical implementations of preventive and breakdown maintenance strategies.

2. WHAT IS PREVENTIVE MAINTENANCE? Preventive maintenance involves planned, scheduled tasks to maintain equipment and prevent potential failures. This strategy ensures continuous equipment performance and minimizes unplanned downtime. Scheduled inspections and routine maintenance tasks Focus on identifying and resolving issues before failure Reduces overall downtime and repair costs Increases the lifespan of equipment

3. WHAT IS BREAKDOWN MAINTENANCE? Breakdown maintenance refers to the reactive repair of equipment after it fails. It is unplanned, often requiring immediate attention, resulting in increased downtime, higher repair costs, and the potential for more extensive damage due to delayed intervention. Unplanned, emergency maintenance after equipment failure Involves immediate repairs and troubleshooting Higher costs due to urgent parts and labor requirements Leads to unexpected downtime and operational disruptions

4. KEY DIFFERENCES BETWEEN PREVENTIVE AND BREAKDOWN MAINTENANCE Preventive maintenance is planned and proactive, reducing downtime and extending asset life, while breakdown maintenance is reactive, leading to higher costs and unpredictable downtime. Preventive: Proactive, scheduled tasks to prevent failure Breakdown: Reactive, occurs only after failure Cost Efficiency: Preventive reduces long-term costs, breakdown increases operational costs Downtime: Preventive minimizes, breakdown results in unplanned interruptions

5. COST CONSIDERATIONS: PREVENTIVE VS BREAKDOWN MAINTENANCE While preventive maintenance requires a steady investment, it offers long-term savings by preventing larger repairs. Breakdown maintenance is less costly initially but incurs higher expenses due to unexpected downtime and emergency repairs. Preventive: Higher upfront costs but cost-effective in the long term Breakdown: Lower initial costs but results in higher emergency repair costs Downtime Impact: Breakdown maintenance leads to prolonged downtime and lost productivity Long-Term Savings: Preventive maintenance saves on major repair costs

6. EFFECT ON EQUIPMENT LIFESPAN AND PERFORMANCE Preventive maintenance enhances the longevity of equipment by addressing wear and tear before they lead to failures. Breakdown maintenance, however, reduces asset lifespan by delaying necessary repairs until failure occurs. Preventive: Enhances equipment longevity and performance Breakdown: Accelerates equipment wear and reduces efficiency Maintenance Frequency: Preventive ensures regular checks, breakdown results in sporadic, delayed fixes Operational Consistency: Preventive maintenance ensures smooth operations and reliable equipment

7. WHEN TO IMPLEMENT PREVENTIVE MAINTENANCE Preventive maintenance should be implemented for high- value, mission-critical equipment and for assets where consistent performance is essential. It is also beneficial for equipment under regulatory scrutiny or requiring long-term reliability. Critical Equipment: For assets that directly impact production or service delivery Compliance: When regulations demand regular maintenance Operational Reliability: To ensure constant, uninterrupted performance Cost Management: Ideal for assets with high repair costs if failure occurs

8. WHEN BREAKDOWN MAINTENANCE MAKES MORE SENSE - CRYOTOS Breakdown maintenance is reactive, occurring after unexpected failures. While it may seem cost-effective initially, it leads to higher long-term costs due to unplanned downtime and emergency repairs. Proactively addressing potential issues with preventive maintenance can significantly reduce these disruptions. Unpredictable and costly due to emergency repairs Causes unplanned downtime and operational disruption Increases repair expenses over time Can be avoided with a proactive approach Cryotos Preventive Maintenance Software ensures proactive asset management by automating maintenance tasks, monitoring asset health, and providing predictive insights, helping you avoid costly breakdowns and improve operational efficiency.

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