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Clink II

Clink II. Motor Management System. Clink II History. History of Eaton Holec Motor Management Systems: 1985 CIT 1993 Clink 1999 ClinkII. Clink II Applications. Oil & Gas Hydro-carbon Offshore Industries (general) Processing industries Bulk chemistry Raw materials Basic chemistry

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Clink II

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  1. Clink II Motor Management System

  2. Clink IIHistory History of Eaton Holec Motor Management Systems: • 1985 CIT • 1993 Clink • 1999 ClinkII

  3. Clink IIApplications • Oil & Gas • Hydro-carbon • Offshore • Industries (general) • Processing industries • Bulk chemistry • Raw materials • Basic chemistry • Paper/cardboard • Foods • Drinking water production • Water treatment • Waste processing

  4. Clink IIReferences Oil & Gas • ADMA-OPCO Abu Dhabi • BSP Brunei • Isla Refinary Curacao • Ceska Czech Rep. • Khalda Egypt • Phillips Great Britain • SSB Malaysia • NAM + Shell Netherlands • SPDC Nigeria • PDO Oman • PSPC Philippines • SEPC Singapore • GNOPC Sudan • Thai Shell EP Thailand • Qatar Kentz Qatar

  5. Clink II References Other • Arco chemicals Belgium • Bayer chemicals Belgium • Budelco chemicals Netherlands • Cabot chemicals Netherlands • Centocor chemicals Netherlands • DSM chemicals Netherlands • Grolsch breweries Netherlands • Lyondell chemicals Netherlands • RWZI Waalwijk Netherlands • Thermphos chemicals Netherlands • Unilever Netherlands • CLC (Lisbon Metro) Portugal • IBN Rushd chemicals Saudi Arabia • SSMC Singapore • Blue Water UK

  6. Clink IIFunctionality For motor starter • Protection • Monitoring • Control • Maintenance data For incoming/outgoing feeder • Measurement • Control • Earth Leakage Protection • Over/Under • Min/Max For switchboard • Data communication between motor and 'higher level' systems (such as DCS, PLC, SCADA,etc.)

  7. Clink IISystem setup SCU = Starter Control Unit FCU = Feeder Control Uint LCU = Local Control Unit CIU 1 = Central Interface Unit CIU 2 = Redundant Central Interface Unit - - - = Redundant network

  8. Clink IISystem setup Capitole 40

  9. Clink IISystem setup • Version with CIU redundant configuration

  10. Clink IISystem setup Local Control Unit (LCU-5) A user interface offering : • Configuration data • Measurement info • Motor or Feeder control

  11. Clink IISystem setup Feeder Control Unit For measurement and control of incoming and outgoing feeders.

  12. Clink IISystem setup Feeder Control Unit For measurement and control of incoming and outgoing feeders.

  13. Clink IISystem setup Starter Control Unit For protection, monitoring and control of motor starter units.

  14. Clink IISystem setup DeviceNet communication link Fast response and highly reliable communication link, based on the CAN protocol. • Powerful error handling capability

  15. Clink IISystem setup Redundant DeviceNet communication link

  16. Clink IISystem setup Serial communication link to process control Applicable protocols: • Modbus, • ControlNet, • Profibus, • Ethernet TCP/IP • Datahighway Plus, etc.

  17. Clink IISystem setup • Version with CIU redundant configuration Redundant serial communi- cation link to process control

  18. Clink IIDesign aspects Electromagnetic compatibility (EMC) • Complies with IEC 1000 • HF-tight shielding, single point earthing • HF filters on input and output wiring • SCU / FCU cassette also serves as shield for bus connectors

  19. Clink IIDesign aspects Electromagnetic compatibility (EMC) • Complies with IEC 61000 • HF-tight shielding, single point earthing • HF filters on input and output wiring • SCU / FCU cassette also serves as shield for bus connectors

  20. Clink IIDesign aspects Electromagnetic compatibility (EMC) • Complies with IEC 61000 • HF-tight shielding, single point earthing • HF filters on input and output wiring • SCU / FCU cassette also serves as shield for bus connectors

  21. Clink IIDesign aspects Temperature • Ambient temperature electronics does not exceed 55 °C • Derating of critical components (elco’s)

  22. Clink IIDesign aspects Mean Time To Repair (MTTR) • Quick interchange and initialisation of Clink modules

  23. Clink IISCU functions Motor protection • Thermal: • stall • motor overload • Phase unbalance • Earth leakage • Under current • Under voltage • Over voltage • Process underload • Process overload • External protection Thermal motor protection Time to trip based on thermal replica

  24. Clink IISCU functions Motor protection • Thermal: • stall • motor overload • Phase unbalance • Earth leakage • Under current • Under voltage • Over voltage • Process underload • Process overload • External protection Time to reset: cool down time of the motor after a thermal trip

  25. Clink IISCU functions Motor control • Starter control for: • direct-on-line (single & 3-phase) • star-delta • forward - reverse • dual speed • Manual control, manual reset • Automatic restart after mains failure (Motor and Feeder) Automatic restart after mains failure < 0.4 sec immediate restart

  26. Clink IISCU functions Motor control • Starter control for: • direct-on-line (single & 3-phase) • star-delta • forward - reverse • dual speed • Manual control, manual reset • Automatic restart after mains failure Automatic restart after mains failure < 5 min. preselected, delayed restart or norestart

  27. Clink IISCU functions Monitoring and operation data • Mains voltage • Motor current L1, L2, L3 • Earth fault current • Motor temperature rise • Active power • Power factor • Status of contactor(s) • kWh measurement

  28. Clink IISCU functions Monitoring of diagnostic and maintenance data • Number of operating hours • Number of contactor operations • Number of contactor operations during last hour • Starting current • Starting time • Trip current L1, L2, L3 • Trip indication • Time to trip • Time to reset

  29. Clink IIFCU functions Feeder protection • Earth leakage Feeder control • 8 digital inputs and 8 digital outputs for e.g. the status of circuit breaker and switch-disconnector • Outputs also enable closing or opening of circuit breaker, or resetting circuit breaker after a trip • Automatic restart after mains failure

  30. Clink IIFCU functions Measurement • Voltage • Current • Power factor • Power • Frequency • From these measurements the • following values can be derived: • Voltage between phases and between phase and neutral (V) • Current through phases and neutral (A) • Current demand (A) • Active power (kW) • Active power demand (kW) • Reactive power (kVAr) • Apparent power (kVA) • Active energy import (kWh) • Active energy export (kWh) • Reactive energy import (kVArh) • Reactive energy export (kVArh) • Apparent energy (kVAh)

  31. Clink IIFCU functions Over/Under • To determine whether voltage, current and power have fallen below or have exceeded the set level

  32. Clink IIFCU functions Min/Max • To define the maximum and minimum values of • voltage • current • current demand • active power • reactive power • apparent power • active power demand • The values of peak demand or minimum load over a new period of time can be reset

  33. Clink IITechnical data Test specifications (1) tested by KEMA according to requirements for Electromagnetic compability EMC: IEC 61000-4; minimal level 3, typical industrial environments IEC 60255-22-1 and 60255-6; class III Curves and response times: IEC 60947-4-1; class 10A, 10, 20, 30 Residual current protection: IEC 60947-2; type A, time delay (only functional) Insulation: IEC 60255-4 and IEC 60947-1 2.5 kV (50-60 Hz, one minute); 8 kV (1.2/50 usec. waveform)

  34. Clink IITechnical data Test specifications (2) Climatic tests: IEC 6068-2 Degree of protection: IEC 60529-2 Incorporation in Capitole: IEC 60439, IEC 60947-1, IEC 60947-4-1 Lloyd's approval: LR type approval system of Lloyd's Register of Shipping; Test Specification Number 1, print edition 2 Ex-e: EN 50 019; 1977 + A1 ... A5

  35. Clink IIClink II automation vs conventional operation

  36. Clink IIClink II automation vs conventional operation

  37. Clink IIClink II automation vs conventional operation

  38. Clink IIClink II automation vs conventional operation Flexibility • All data handling via one single physical layer • Identical microprocessor-based module for all types of outgoing units • Each unit supports all secondary functions for control, protection and monitoring • Full access for software supported control and protection settings

  39. Clink IIClink II automation vs conventional operation Reliability • Solid state versus electro-magnetic technology • High level of security check and internal fault diagnostic facilities • Fully autonomously operating units

  40. Clink IIClink II automation vs conventional operation Efficiency • Full standard range of control, protection and monitoring functions available • All process related information standard available for process control level • Optimum data support for trouble shooting, decreasing starting-up time • One basic circuit diagram for all drives, reduces design period • Preventive maintenance possibilities

  41. Clink IIBenefits Reliability • Protection independent of communication • Communication optionally redundant

  42. Clink IIRedundancy • Failure reduced to minimum • Worst case: loss of control of one Starter Control Unit or one Feeder Control Unit Increased availability • Dual network i.e.:redundant CIU, DeviceNet, serial links to SCU and FCU • Redundant power supply for SCU, FCU and DeviceNet

  43. Clink IIPower supply GPS = General Power Supply NPS = Network Power Supply = Connection to cassette Connection to different phases to improve reliability Redundant configuration • Redundant general power supply • Redundant network power supply

  44. Clink IIBenefits Reliability • Hardware mounted in separate compartment (temperature not exceeding 55º C)

  45. Clink IIBenefits Flexibility • Identical modules for all motors

  46. Clink IIBenefits Flexibility • All motor data digitally available(what you need is what you get)

  47. Clink IIBenefits Open system • Open interface : Contactor brand independent • Open internal Network : DeviceNet standard (ODVA) • Open communication to process control : Several protocols are supported

  48. Clink II • The reliable, flexible • and open • Motor Management System

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